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RECRUIT ONLY

Production Supervisor, 04175

Industry: Packaging, Extrusion, Flexo Press and Finishing, Blow Molding


Resides: Illinois

Salary: US $Open

 

Relocate: Yes

 

On the Market:

Summary of qualifications
 Pechiney (Caompny -  Packaging Inc.)    Illinois
· Proven ability in total planning functions including: scheduling, inventory, service, continuous improvement initiatives
· Deals effectively with multiple internal/external customers of varying levels
· Demonstrated ability to effectively motivate, foster teamwork, establish new ways and focus, and supervise direct reports
· Unparalleled knowledge and ability concerning specific machine capacity and capability issues
· Uniquely capable to increase manufacturing efficiencies through effective scheduling
· Extensive knowledge of products specifications and BOMA requirements
· Demonstrated proficiency in skills of attention to communication, self presentation and interpersonal awareness
· Extremely proficient in all computer related tasks and programs
· Instituted an inventorying stocking program for Operation Supplies with an estimated annual savings of $60,000.00
· Initiating a stocking program for Custom Foods to enable flexibility and quicker promised have readies
· Revised flexo plate ordering process realizing an annualized savings of $80,000.00 while providing production an increased supply of new process plates and an improved amount of “back-up plates”
· Key member of the Cost Improvement Team
· Key leader of the Work Order Variance Team which investigated variances, BOM, production and quality processes with the aim to institute process changes to maximize profitability and minimize waste
· Proficient in MRPII usage and querying
· Authored Department Procedures and PQS for Extrusion, Flexo Press and Finishing
· Administered Production Operator Training in standard work, quality assurance testing, and reporting
 
Education 1982 – 1985 Illinois State University Normal Illinois
BS Operations Management/ College of Business
· Focus on inventory management and forecasting, customer service relations, standard work, continuous improvement, efficient capacity planning, business communications to varied audiences
· Minors – Economics and Computer Science
· Collegiate member of American Business Association – ABA
 
Professional experience 1988 – Present
 (Company - Packaging Inc.)  Illinois
Shift Supervisor
· Responsible for efficient operation of four flexo printing presses, three laminating extruders, one coater, five slitters and two rewinders (roll doctors) in a teamster union environment.
· Developed and trained the extrusion employees decision process enabling self resolutions of normal manufacturing business problems
· Provides expert operational support to planning, quality, maintenance and engineering functions
· Deals effectively with multiple internal and external customers of varying levels.
· Functioned as Department Leader for Press, Extrusion and Finishing
· Trained all employees in the ANCC Operator Training Manual for extrusion, finishing and flexographic presses
· Perform and instruct all aspects of troubleshooting and prevention for the production floor
· Key team member in installing, debugging, starting up and maintaining three Flexographic presses, two Extruder Laminators, four Slitting machines.
· Solely responsible for installing, programming, debugging, database management and maintaining the computer integrated manufacturing systems (Aeonic and CMR) for the extrusion department
· Certified Philip Crosby Quality Education System Instructor and certified graduate of Philip Crosby’s Management College
· Trained entire facility in the Quality Improvement System
· Past Administrator of our facilities Quality Improvement Team Steering Committee.
· Quality Action Team Leader who successfully decreased make-ready times in excess of 60% from baseline on extruder/laminators and flexographic presses
· Member of the Total Preventative Maintenance Corrective Action Team
· Certified ANCC Continuous Tools System Instructor
· Conceived and implemented a resin savings program based on Target Management Control when approved by administration realizing an annual savings in excess of $250,000.00
· Performed scheduling, purchasing, quality assurance, and inventory control for the production floor
 
1980 - 1988 (Same company - Different division) Illinois
Production Foreman
· Team member of the “Gamma” research and development team, from its conception, invented and launched into production the technology for the world’s first multi-layer blow molded plastic bottle
· Assisted in redesigning the die stack assembly for more advanced control of layer ratios for the multi-layer plastic bottles
· Designed and launched a new type of mold knock-out device
· Designed and installed Protective Shields for MACO Control Consoles
· Barber Colman certified for Instructor and System Analyst of MACO 8000 & MACO V Computer Controlled Blow Molding Manufacturing/ Temperature Control theory and application
· Assisted in installing and debugging of Barber Colman’s Maco V & Maco 8000
· Authored Training and Troubleshooting Manual for Blow Molding Operators
· Conceived and implemented an adhesive usage tracking program with annualized savings in excess of $270,000
· Directly supervised 60 employees of 14 bottle lines with responsibilities of scheduling, safety, quality, output, efficiency, troubleshooting and maintenance
 
Objective
 My objective is to obtain a mid to senior leadership position. Demonstrating my ability to generate immediate and significant contributions to your organization's processes, profitability and growth. Prefer to remain in the Chicago area, but relocation is a possibility. An individual that can make a difference in your company by championing Continuous Improvement initiatives. Strong work ethic, results driven.
 
Interests and activities
 Family and children, computers, reading and community service
 
Volunteer experience
 Registered Girl Scout Volunteer, (Name) Elementary PTO

Knowledgeable In
 MRPII/ Data 3 System, Personal Computers including spreadsheets (Excel and Lotus), word processing (MSWord and Word Perfect), presentation (Power Point, Visio and Access), database management & querying & reporting (MRPII and DB IV), programming in Basic, VAX, VMS, DCL, ACL, MS Dos, PLC, Cobalt, Fortran, E-mail & Internet/ Professional Presentation & Writing Skills/ Team Building/ Set-up Reduction/ Quality Improvement Instructor/ Organizational Change/ Aeonic System Programmer/ CIMSPEC Manager/ CMR Programmer/ Extrusion, Press  & Finishing Department leader/ Project Leader

 

 





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