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Plant Manager, 04191

Industry: Plastics, Assembly and Automotive


Resides: Oklahoma

Salary: US $Open

 

Relocate: Yes

 

On the Market:

OVERVIEW:

Plant Operations Professional

Over 30 years of manufacturing management experience with a proven record of accomplishments in supervision, plant start-ups, personnel management, purchasing and administration.

Oversaw the construction and preparation of new plant start-ups.

In charge of hiring employees, both entry level and management. 

Direct responsibility for purchasing machines, support equipment, molds, fixtures, material, vehicles and office equipment.

Extensive knowledge with the electronics industry and as an automotive, tier one and tier two supplier.

Competent experience in building of new tooling and maintenance, injection molding, thermo-forming, 

Supervised up to 800 employees. thermoset molding, foam molding, insert molding, blow molding, screen painting and decoration.

Special training in SPC, TQM, DOE'S, FEMA and ISO 9000

Objective

A management position with a stable and growing company.

Employment

 

(Confidential) TN

Production Manager      December 2000 to July 2001

ISO 9000 certified facility.

Injection molding and assembly of automotive components.

195 employees

30-injection molding machines.

90 to 720 ton.

Reported directly to Plant Manager

Indirect reporting personnel (195)

Direct reporting personnel (9)

20 million annual sales

Helped oversee all aspects of scheduling to maintain prompt shipments.

Maintained close personal contact with engineering and quality to insure all customer specifications, standards and quality were met.

Planned, promoted and organized training activities related to product quality, reliability, and manufacturing.

Coordinated objectives with production procedures in cooperation with other department assisted subordinates and supervisors in identifying and resolving problems.

SPI Semicon Ogdon, UT

Engineering Manager/Consultant      January 1997 to December 2000

Electronics packaging facility.

Injection molding & Thermoforming

Directly reported to General Manager

Indirect reporting personnel ( 50)

Direct reporting personnel (4)

Annual sales 2.5 million

Conferred with research personnel to clarify and resolve problems and develop designs.

Directed and coordinated activities involved in fabrication, operation, application, installation and repair of manufacturing equipment.

Developed and implemented new designs for new and existing injection molds producing shipping containers which reduced the breakage and increased ease of handling, reducing rejects, increasing customer satisfactions, thus increased sales.

Worked with toolmakers in the design and building of all new molds, fixtures, check gauges etc.  

Established programs to evaluate precision and capability of tooling and production equipment.

(Confidential) AR

Training Supervisor/Private Contractor    August 1997 to Present

Plastic pipe extrusion facility.

Reported directly to Vice President of Operations

Indirect reporting personnel (95)

Direct reporting personnel (2)

Annual sales 30 million

Supervised and coordinated the activities of workers engaged in the making of PVC pipes.

Trained workers in the operation of machines used.

Recorded personnel and production data.

Directed maintenance workers in the repair of machinery.

Studied production schedules and estimated worker-hour requirements for completion of job assignments.

Wood supplier for use of PVC pipe framing.

Contributed to profitability by devising a new procedure to re-cut wasted lumber making lumber usable.

Clack Corporation Rogers, AR

Plant Manager     December 1993 to July 1997

9-injection molding machines.

25 ton to 500 ton

2-blow molding machines

Assembly

Reported directly to Vice President

Indirect reporting personnel (40)

Direct reporting personnel (7)

Annual sales 5 million

Supervised employees, scheduled work hours, resolved conflicts, determined salaries.

Directed maintenance workers in the repair of machinery.

Studied production schedules and estimated worker-hour requirements for completion of job assignments.

Demonstrated skillful communication and negotiation skills.

Established and adjusted work procedures to meet production schedules, using knowledge of capacities of machines and equipment.

Initiated and suggested plans to motivate workers to achieve work goals.

Set up machines and equipment.

Direct and approve the building of new and repaired of existing tooling.

Identified problems diagnosed causes and determined corrective actions.

Full P&L

Contract Manufacturing  Monroe, LA

Manufacturing/Quality Manager February 1991 to October 1993

16-injection molding machines.

up to 750 ton

2-uniloy injection blow molding machines.

4-blow molding machines.

2 silicon injection molding machines.

Reported directly to Vice President of Operations

Indirect reporting personnel (800)

Direct reporting personnel (12)

Annual sales 22 million

Contributed to profitability by purchasing automated equipment which reduced labor cost..

Identified problems diagnosed causes and determined corrective actions.

Developed and implemented quality department standards meeting FDA and European standards.

Expedited communication between upper level management and general personnel.

Consistently met or exceeded quality standards

Maintained close personal contact with customers.

Suggested changes in working conditions and use of equipment to increase efficiency of shop, department and work crew.

Devised sampling procedures to design and develop forms and instructions for recording, evaluating and reporting quality and reliable data.

Compiled and wrote training materials and conducted training sessions on quality control activities.

Early Career Experience

 

Early career experiences include positions of Plant Manager, General Manager, and Manufacturing Superintendent.

Developed accident-prevention, loss-control systems and programs for incorporation into operational policies of organization.

Formulated policies in regard to operation procedures.

Established operating procedures for incoming shipments, and warehouse facilities.

Consulted with clients to determine their needs and priorities.

Executed daily operations of production, including supervision of all plant personnel.

Was instrumental in development and operation of new plant start-up.

Negotiated with agents and representatives for contracts.

Prepared and administered budgets for each department.

Composed memos on budgetary and policy matters.

Complete P&L

Worked as Tool and Die maker repairing and building injection molds, check fixtures and gauges.

Received highest marks from Chrysler Corporation for quality.

Increased sales by 4 million in a 3-year period.

Directed activities concerned with production of company product utilizing knowledge of product technology, production methods, procedures and capabilities of machines and equipment.

Planned production activities and established production priorities for products in keeping with effective operations and cost factors.

Coordinated production activities with procurement, maintenance and quality control activities to obtain optimum production and utilization of human resources, machines and equipment.

Analyzed production, quality control, maintenance and operational reports to determine causes of nonconformity with product specifications, operating and production problems.

Developed operating methods and procedures designed to eliminate operating problems and improve product quality.

Technology Molded Plastics    Decatur, AL

Plant Manager     1986 to 1991

Wells Plastics (Corporate down sized and plant was closed)  Santa Clara, CA

General Manager   1972 to 1986

Pam Pro Plastics (Left for better opportunity)  Menlo Park, CA

Superintendent    1964 to 1972

Education

San Jose State    San Jose, CA BS/BA

 

 





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