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Mechanical Engineer, 04205

Industry: Various disciplines


Resides: New York

Salary: US $Open

 

Relocate: Yes

 

On the Market: Cutbacks -

Summary

Multi-disciplined, successful professional with seventeen years of diverse, progressive leadership experience in a variety of industries and disciplines.  Proven successful track record in project management, pilot manufacturing, project procurement and mechanical and process engineering.  Recognized change agent with demonstrated exceptional team and organization building skills, including the ability to work effectively in matrix organizations and motivate others at all levels in the achievement of individual and unit goals.

·Enabled production of early development products resulting in more than $40MM of additional revenue for the business unit in 2001.

·Improved process yields of new product from 25% to 70% in four months.

·Reduced new product transfer time from development to pilot production from twelve - eighteen months to four months.

·Collaborated on process improvement projects that reduced defects on one project by 64% with savings of $500K during the first year in production.

·Negotiated and administered contracts for capital equipment, engineering and construction services for numerous projects, totaling more than $750MM with substantial savings.

·Worked as expatriate in China.  Managed construction and debug activities of process equipment at Chinese machine builder.

·Recruited, developed and managed numerous highly effective, cross-functional teams of technical, process, production, procurement and union personnel.

·Initiated, developed and maintained successful relationships with customers, suppliers, production, engineering and development organizations.

Experience Highlights

Corning Incorporated

1988 to 2002

Fourteen years of diverse experience in process and mechanical equipment engineering, procurement, project management, production and leadership with progressively increasing responsibility.   

Product Line Manager

Dispersion Compensation Fiber

2000 to 2002

·Directed and coordinated activities of high performance, cross-functional team to enable the successful transfer of new products from development to pilot production.

·Recruited, developed, and managed diverse, cross-functional technical team of up to fifteen personnel at different skill and experience levels.

·Managed major fluctuations in demand for multiple, newly developed, complex fiber products.  Enabled early development product manufacturing which resulted in more than $40MM in additional revenue in 2001.

·Delivered major yield improvement programs.  Improved process yields of new product in pilot production for four months from 25% to 70%.

·Optimized relationship between development and production organizations to enable efficient and effective transfer of new products.  Reduced development-to-pilot-production time from twelve – eighteen months to four months.

·Developed and managed positive working relationships with internal and external suppliers and customers.  Facilitated and resolved conflict.

     

Production Process Supervisor

1999 to 2000

·Revitalized existing organization into cohesive, high performance process team.  Recruited, developed and managed cross-functional team of sixteen process, technical, engineering and union personnel.

·Developed and managed production scheduling processes. 

·Improved working relationships with research and development customers. 

·Developed and implemented preventive maintenance and ISO procedures for new production equipment.

Quality Engineer

1998 to 2000

·Facilitated resolution of quality issues associated with materials and manufacturing processes.

·Managed process improvement projects

·Coordinated successful project to achieve ISO certification for start-up, pilot production facility.

Senior Project Procurement Manager

Greenfield Project

1996 to 1998

·Project procurement manager for fast-track $350MM Greenfield project.  Provided project procurement services including supplier searches, request for quote process development and management, contract negotiations, conflict resolution, and contract terminations at multiple sites. 

·Negotiated savings of $1.4MM in one month on contracts totaling $8.75MM; 11% per year typical.

·Successfully renegotiated delivery schedules and spending plans on existing equipment contracts to address unexpected modifications to project scope and schedule.  More than $20MM of capital funds was postponed for one year with less than 1% total increase in overall project cost.

·Utilized innovative, ethical procurement processes to meet customer requirements and aggressive schedules. 

·Developed and implemented cross-functional team-based capital project procurement training program.  Optimized engineering and procurement efforts.

·Developed and implemented joint business team meetings with suppliers for project cost management.  Practice was adopted as a best practice on capital procurement projects.   

                                                                                  

Project Procurement Manager

Expansion and Automation Projects

1995 to 1996

·Project procurement manager for multiple expansion and automation projects totaling more than $240MM in a functioning production facility.

·Negotiated corporate-wide components contract resulting in $600K savings; 11% per year typical.

·Provided project procurement services including supplier searches, quote process development and management, contract negotiations, conflict resolution, and contract termination on all capital equipment, construction management and engineering services purchases.

 

Senior Corporate Buyer

Aftermarket Sales

1994 to 1995

·Buyer for equipment parts for Aftermarket Sales Group - Pacific Rim. 

·Supervisor of shipping team.

                                                                                             

Senior Mechanical/Process Engineer

Production Improvement Projects

1992 to 1994

·Assisted metallurgist in research, development and implementation of new chrome plating process.

·Managed $279K budget.

·Developed engineering concept for production equipment cleaning and transport system. 

·Managed detail design and build of equipment.

·Managed customer site preparation and installation.

·Defects were reduced by 64% with savings in excess of $500K during the first year of production.

·Researched and analyzed data to improve production equipment and process performance. 

                                                     

Mechanical Engineer

Equipment Start-Up

1992 to 1992

·Completed equipment debug and production start-up procedures.

     

Mechanical Engineer

International Projects

1990 to 1992

·International representative for engineering technology transfer to Chinese and Lithuanian clients.

·Expatriate located in Shenyang, China.

·Managed re-design, construction and debug of thirty-two pieces of production equipment at Chinese machine builder.  Resolved technical issues and modified designs as required.

·Developed and managed equipment build and debug schedule, and $500K budget.

·Key communication liaison between United States base, staff in Shenyang and staff in Beijing.

·Equipment passed customer performance acceptance tests on initial attempt.

                                             

Mechanical Engineer

Prototype Equipment

1988 to 1990

·Assisted project team on design, construction, debug and installation of prototype manufacturing equipment in a functioning production facility.

Additional Experience

McLanahan Corporation, Hollidaysburg, PA

1987 to 1988

Mechanical Design Engineer - Mining Equipment 

Warnaco Knitwear Division, Altoona, PA

1985 to 1987

Industrial Project Engineer

Education and Credentials

Clarkson University, Potsdam, NY

Engineering and Manufacturing Management

Attending Master's program with focus on project management

Pennsylvania State University, Harrisburg, PA

B.S., Mechanical Design Engineering Technology

 

Pennsylvania State University, Altoona, PA

Associate, Mechanical Engineering Technology

Institute for Supply Management

Certified Purchasing Manager, 1998

 





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