CCGRGL00001255

         




Process Development Engineer, 04333

Industry: Electronics Manufacturing


Resides: Pennsylvania

Salary: US $Open

 

Relocate: Yes

 

On the Market:

(Permanent Resident of United States)

Objective   A challenging engineering / managerial position in a engineering environment.

Education:

Master of Science in Mechanical Engineering.                      June 1995

Florida International University, Miami, Florida.

Thesis: Characterization of gold-tin alloys as a braze material in Multichip modules.

Earned 100% expenses

Bachelor of Engineering in Mechanical Engineering.                May 1989

Summary of Qualifications     Industrial

• 9.5 years of Industrial experience

• Experience in all phases of process development, manufacturing, electronic packaging (7.5 years) & mechanical design and process planning (2 years)

• Expertise in processes development in the area of MCM, high accuracy die attach, SMT and PTH technology

• Strong Management skills.

• Experience with ISO-9002, MRP and Inventory control.

Academic and Research

• M.S in Mechanical Engineering.

• Knowledge of various technologies like thick film, thin film and MCM's

• Knowledge of software design and development

• Publications (see below)

General

• Excellent communications skills

• Work well individually and in team environments

Experience 

Process development Engineer, (Company).      October 2000 - August 2002

Establishing processes for 10G bit Transponder product including sub contractors for MCM packaging and Opto electronic devices (both active and passive devices).  Chip and wire including both epoxy and eutectic die attach processes. Establishing supply chain and assembly line processes for small / medium volume manufacturing of 10 Gbit transmitter and receiver product lines. Very proficient in high accuracy ((1 micron) eutectic die attach and epoxy die attach processes.

Product Engineer, Lucent Technologies Inc. Breinigsville, Pa.

April 2000 - October 2000

Responsible for yield, quality, productivity of WaveStar 400G Erbium Doped Fiber Amplifier (EDFA). Responsible to ensure products conform to customer specifications, with in-process controls of different processes. Responsible for WaveStar 400 G product line, from kitting to shipping including, assembly, testing in automated DWDM test platform. Handling customer complaints, in-process failure mode analysis, leading to assembly / design improvements of the product. Product revenue: 50 million

Process development Engineer, Lucent Technologies Inc. Breinigsville, Pa. 

April 1999 - April 2000

Responsible for developing process used in assembly of fiber amplifiers. Establishing manufacturing test / assembly systems for testing erbium doped fiber amplifiers.

Group Leader-Engineering Manager, Vitel Technologies Inc. Tucker Ga.  

June 1998 - April 1999

($8million - company: Subsidiary of American Megatrends Inc.)

Responsible for Engineering, SMT, Stockroom and Document control departments. Supervising Engineers and technicians in the areas of process development, equipment programming and processes for product flow through the entire factory, with cost and quality constraints. Responsible for machine maintenance program for the factory. Responsible for SMT production supervisors for 3 shifts of production. Developed a cost model for products.

Achievements: Maintained a consistent yield of 95% through the factory. Reduced in-process WIP by almost 50% by incorporating continuous flow production and substantial reduction in cycle time.

Senior Process Engineer :Vitel Technologies Inc. Tucker Ga. 

Aug 1996 - June 1998

Responsible for setting up electronic manufacturing assembly line operation including factory automation for manufacture of printed circuit board assembly using SMT / PTH technologies. Installed surface mount assembly line worth over $2.5 million. Setting up various processes, process capability studies (Cp. & CpK.) using SPC tools, solder joint evaluation using x-ray and micro-section analysis. Was responsible to get OEM approval for the factory processes, for high volume production.

Process Engineer, Vitel Technologies Inc. Norcross Ga. June 1994 - Aug 1996

Responsible for setting up processes for new product introduction, prototype development and production releases. Was single point of contact for customer accounts to take the product from "quote to cash". Work involved customer quotes, prototype, process development and process documentation. Processes included stencil ordering, glue process development, SMT equipment programming and development of reflow and wave solder process. Achieved greater than 95% yield @ ICT for products

Research Assistant Florida International University, Miami, Fl.        

Sept 1991 - June 1994

Design of hybrid proto's circuits using Thick and Thin film technology. Work involved managing a Hybrid Lab equipped with a screen printer, ball bonder, firing furnace and vacuum systems required in thin film deposition techniques like PVD, CVD, ion implantation and cluster beam deposition. Proficient in using analytical tools like Diffractometer, SEM, TEM, Dilatometer, Thermal Analysis equipment (DMA, DSC & TGA) and Acoustics.

Thesis during Master's: Optimizing materials and design for hermetic sealing enclosures compatible with Multi Chip Module (MCM) processing - The work included building a finite element module to investigate the thermal stress and evaluation of mechanical and physical properties of low melting brazed/soldered systems. Experimental determinations of at-temperature mechanical properties of braze systems.

Process planning Engineer, Motor Industries Company, Bangalore          April 1989 - April 1991

(M/s Robert Bosch Gmbh, Germany)   

Manufacturing/Process Planning Engineer: Product design, planning and evaluation of auto electrical products. - In charge of setting up the manufacturing systems for production of starters, alternators and other electo-mechanical products. Established various Statistical Process Control (SPC) stations in production lines of starters, alternators, spark plugs and fuel injection equipment.

Certifications    Optical Communications: Technology and Applications, Bell Labs,

DWDM Systems: Bell labs

Mid-Management Course in Georgia Tech, Atlanta, GA.

UNIX Training at Gwinnet Tech., Lawrenceville, GA.

ORACLE 7.3(SQL and PL/SQL) AND SAP R/3 (MM) at Coresoft, Atlanta, GA.

Computer Skills

Systems:    IBM PCs, Windows, NT, UNIX, and VMS 8800

Packages: MS Office, MS Access, Oracle 7.3, SAP R/3(MM).

Three Publications      -Complete Information available upon requesst.

"Stress Analysis of Multilayer Multichip Module etc.------presented at International conference in Japan 1992.

"Machinability of Aluminum Alloys etc.-------Tennessee Technological University, USA.

"AuSn brazing for hermetic seal ring attachment etc.------Technical Symposium at the International Society of Hybrid Microelectronics, North Florida Chapter, Orlando, Florida, USA, March 1994.

 





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