Engineering Director , 04377

Industry: Automotive


Resides: Michigan

Salary: Open

 

Relocate: Yes

 

On the Market: Currently consulting

RECRUIT

Executive with extensive hands-on experience in program management, engineering, global OEM plant launches, product and process development, 6S design and Kaizen. Managed $45 MM + global R&D budget, saved $1 MM  in 2001 European Tax credits, experienced in technical management, sales/marketing, customer relationship building, supplier relations/procurement, intellectual property management and benchmarking. A strategic business manager with extensive N.A. and international experience including conquest business success. Open for the next challenge in engineering, program management, sales/marketing or manufacturing in a World Class Organization.

 

PROFESSIONAL EXPERIENCE:

 

(Company)                                                               2001 to Present

Dearborn Heights, MI 48127 U. S. A.

·         Temporary Contract Consulting in the areas of:  Program Management Systems Development, Advanced Product Development, Engineering and R&D, Global OEM Automotive Launch Expertise, Elastomeric Materials, Total Vehicle Sealing Systems and Automotive OEM Modular Systems, Interior Trim, Metal Products and NVH, Focused on Cost Reduction and Customer Satisfaction

 

COOPER-STANDARD AUTOMOTIVE (Formerly The Standard Products Co.)                1989 to 2001

2401 S. Gulley Rd., Dearborn, MI 48124 U. S. A.

A $2 Billion multinational organization in automotive sealing, fluid, NVH and full systems technologies

DIRECTOR, GLOBAL ENGINEERING AND TECHNOLOGY         August 1996 to November 2001

·         Responsible for the coordination, integration and transfer of product and process technology between Europe, North America, South America and Asia in 40 manufacturing facilities

·         Managed major program launches and intellectual capital in N.A., S.A., France, U.K. and S. Korea

·         Managed large groups of engineers and technical resources in Product and Process Development directly or through a matrix management structure

·         Lead the team in achieving an additional $12-$18 MM of incremental conquest business in S. Korea and S. America

·         Operated internationally onsite in Brazil, England, France, Italy and S. Korea with various customers including:  Audi, BMW, DaimlerChrysler-Benz AG, Daewoo, Fiat, Ford, General Motors, Honda, Hyundai, Isuzu, Jaguar, KIA, Land Rover, Mazda, Mitsubishi, Opel, PSA (Peugeot-Citröen), Renault-Nissan-Samsung Motors, Rover, Saab, Suzuki, Toyota, Volkswagen and Volvo

·         Played an integral role with the development and start-up of Technology Centers in Canada

·         Managed the transfer and or liquidation of capital assets between N.A., Europe and Asia

·         Tasked with the integration and standardization process of best design/engineering practices/methodologies, worldwide. Utilized the 6S Strategy approach for implementing changes

·         Identified and developed an infrastructure that integrated the Core Centers of Excellence.  This involved the leveraging of technical and manufacturing competencies for new products and processes, breakthrough technologies and worldwide synergy.  Coordinated periodic technology conferences that converged the intellectual capital whereby the technical direction was mapped out for the company   

·         Managed and prepared the worldwide RD&E project budget of $45 MM + 

·         Identified and eliminated duplicative efforts and projects through the RD&E budget process.  This initiative identified bottom line savings of $5.5 MM in 1998 and $3.5 MM in 1999.

·         Managed the design, development, testing, sales/marketing and customer interface of the pneumatic Crimp on Flange Tool (COF).  The Crimp tool is recognized by OEM’s as being Best-in-Class.  It is currently being applied on Cooper-Standard’s seals and used in several customer assembly plants, worldwide.

·         Managed and prepared the development of the Thermoplastic Business Strategy and Benchmarking

·         Manage technology presentations on a global basis

·         Negotiated a $1,000,000 USD R&D Tax credit in 2001 with the French Tax Authorities regarding breakthrough technologies and synergy between North America and the French operations

PROGRAM ENGINEERING MANAGER                                              November 1994 to August 1996

·         Responsible for managing the $20 MM + program.  This entailed coordinating, directing and leading a team of 13 engineers and designers in their respective fields of R&D while co-located at C.L.C.D. (Cadillac Luxury Car Division) in Flint, Michigan on the 97C Buick Park Avenue 

·         Provided engineering, design and research information to five Standard Products manufacturing plants in accordance with the manufacturer’s quality specifications, cost targets and functional specifications.  Ensured the program was completed in a timely manner and within budgetary guidelines.

·         Managed on-site launch activities at General Motor’s Lake Orion Assembly Plant for all five Standard Products manufacturing locations

 

STANDARD PRODUCTS (CANADA) LTD.                                        May 1994 to November 1994

703 Douro St., Stratford, Ontario

PROGRAM MANAGER, 95W CHEVY LUMINA/MONTE CARLO             

·         Managed the $28 MM program and on-site launch activities at General Motor’s Oshawa Assembly Plant.  Assisted the VRT (Variation Reduction Team) in enhancing the robotic installation of weather strips.  This was achieved through product innovation and alteration of the robotic guidance system. 

·         Managed all design engineering changes and captured all incremental costs on the dynamic seals

·         Managed a cross-functional group including all activities between:  Quality, Engineering, Manufacturing and Production Control 

·         Assisted the plant in achieving the GM Mark of Excellence Award and Supplier of the Year

 

PROGRAM MANAGER, FORD WIN88 (WINDSTAR)                            November 1991 to May 1994

·         Managed and launched the $36 MM, Ford Winstar program at the Oakville Assembly Plant in Ontario 

·         Managed the program from cradle to production.  Supported all pre-production and production builds, product development, customer interface, new equipment, tool procurement and commissioning, budgets, financial planning, quotations, exceeding customer performance expectations and on-time delivery

·         Assisted the plant in achieving the Ford Motor Company Q-1 Award

 

DESIGN ENGINEER AND ASSEMBLY PLANT TEAM LEADER          April 1991 to October 1991

·         Launched $19 MM + for all sealing products on the new Ford VN58 (Econoline Van), for Standard Products. Managed all engineering activity and delivery schedules between Dearborn, Stratford manufacturing and Lorraine Assembly.

DESIGN ENGINEER                                                                                                        October 1989 to May 1991

Product Development and Research Center, Dearborn, Michigan

·         Served as a weather strip design engineer for all of the body mounted weather strips on the WIN88 (Ford Windstar Van).  Managed engineering changes between Corporate, manufacturing and Ford.

·         Acquired design expertise working with the Japanese joint venture NRC (Nishikawa Rubber Co.)

 

RESEARCH AND DEVELOPMENT EXTRUSION CHEMIST                         May 1989 to October 1989

STANDARD PRODUCTS (CANADA) LTD.

703 Douro St., Stratford, Ontario

·         Responsible for the development and testing of new compounds in the Dynamic Sealing Group

LABATT’S ONTARIO BREWERIES LTD.                                                       May 1987 to March 1988

155 King St., Waterloo, Ontario

BIOCHEMIST

·         Worked in the analytical/quality assurance lab.  Responsible for the analysis of beer prior to bottling.  The determination of pH, color, alcohol via distillation, densitometry and refractometry techniques, worts, air and carbon dioxide evaluations were performed to the finished beer product.  Performed microbiological analysis on beer during its fermentation stages that entailed helms tests on yeast and diacetyls.

EDUCATIONAL BACKGROUND:

UNIVERSITY OF WATERLOO                                                                                                           1983 to 1987

Waterloo, Ontario

Honors Bachelor of Science Degree (Chemistry major, Microbiology, minor)

Seminars/Courses including: CAD/PDGS, Polymer Design, Kaizen, Six Sigma Design, Resolving Customer Dissatisfaction, Team Building and Leadership, Business Administration and Management Degree (will be completed in 2004), French (conversational), German (conversational) and Greek (fluent)  


 





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