Design Engineer, 04386

Industry: Various, including; Injection Molding, Packaging, Engine compnents

Resides: Pennsylvania

Salary: Open

Relocate: Yes

On the Market:

RECRUIT

Work Experience
(Company)                 Jan 2002, Present
Internal Combustion Engine Developers   Position: Component Engineer
Duties:
Was assigned the responsibility for the engine crankcase, engine mounts, labyrinth seal, connecting rods (including bearings), main bearings, and portions of the engine power assembly. This included component mechanical development such as: cost effective machining/assembly improvements, improvements to statistical process control to ensure a six sigma design, general support for manufacturing, as well as overall responsibility for these parts to ensure that any problems encountered were quickly and thoroughly dealt with. This engine is V12-16 cylinder, four stroke, turbo-charged, heavy diesel engine.


(Same Company)                May 2000, Jan 2002
Internal Combustion Engine Developers   Position: Mechanical Engineer
Duties:
Interfacing, and liaison with engine development partners GETS (General Electric Transportation Systems: Heavy Diesel Engine Development) to ensure that proposed designs from FEV were: manufacturable, met Six Sigma Quality/Reliability design initiatives, were cost effective, and were technologically sound.
Providing additional engineering support to design teams in Germany, USA, and India with statistical data processing (score cards for Six Sigma-statistical evaluation of in-house manufacturing data).
Providing additional CAD support, including:
UniGraphics CAD translation to neutral formats such as IGES, STEP, and DXF for communication with component suppliers.
Creation of engine components in UniGraphics R16.
Transferring of CAD files into, and out of the PDM system "iMAN", as well as maintenance of the PDM system, including very large engine assemblies.
Importing of CAD files for use in CAM applications.
Ensuring communication with suppliers and development partners is correct and concurrent utilizing the latest in e-communications, and technical presentations.
On-site engineering support of prototype engine build, assembly and testing.

 Consulting Design Engineer                             May 1999, May 2000
Customers included:
Gad Shanaan Design                                      January 2000, May 2000
Product Design Company  Position: Design Engineer
Duties:
Detailing and design in Pro/ENGINEER, of various cable, and wireless modem, plastic injection molded housings, brought from conceptual design, to full mass production.

SRS Engineering                                         June 1999, December 1999
Telecommunication OEM                           Position: Design Engineer
Duties:
Redesign, and modification of existing sheet metal, and plastic, telecommunication enclosures using Pro/ENGINEER.
Engineering documentation including Bills of Material, engineering drawings, assembly documentation, and engineering change orders.


Montreal Plastics                               May 1999, June 1999
Plastic Packaging Company                       Position: CAD/CAM Specialist
Duties: 
Upgraded CAD/CAM software, and hardware.
Ensured proper interface of computers to production NC equipment (SmartCam to Fanuc and Fadal 3-axis milling machines).
Trained users on AutoCad and Win 98 OS.

Analytic Engineering Co.                        March 1998, May 1999
Engineering and Software                        Position: Contract Mechanical Engineer
Consultants
Duties:
Designed components used in the development of low vibration pneumatic tooling utilizing the solid modeling capabilities of AutoCAD.
Design and construction of prototype, and limited production ultra-sound machines, with attention given to documentation, and sound manufacturing processes.
Mechanical design and assembly of ultrasound transducer diagnostic, and calibration machines.
Debugged and tested transducer ranging software written in C.

Standard Aero Ltd.                              June 1997, March 1998
Gas Turbine Engine                              Position: Service Engineer
Servicing 
Duties:
Wrote various engineering reports and presentations pertaining to an engine's condition prior to, during, and after full overhaul, as well as functioning as a technical liaison for customer requests regarding their engine's status.
Was involved in improving and devising new repair schemes and company processes, including upgrading and designing new tooling and equipment.
Assigned repairs for non-conforming components, and for engines which failed performance tests.

Education
Degrees:
Concordia University    Bachelor of Engineering
1997                            Major: Mechanical Engineering
                                Specialization: Thermo-Fluid Propulsion
                                (The Design and Study of Air-Breathing Engines).

Vanier College          Diplome D'Etudes Collegiales
1992                            Major: Pure and Applied Sciences

Certificates:
General Electric                Six Sigma Green Belt Training
2001

General Electric                7HDL Heavy Diesel Engine Servicing
2000

Concordia University            Certificate in Software Engineering
1998-99 Major: OOP/OOD
Specialization: CAD/CAM/CAE Software                   
                    
Standard Aero Service   Certificate for PT6A-21/27/28/34
Training School         Gas Turbine Heavy Maintenance. 
1997

Design and Manufacture Skills
Drafting:
Experience in reading engineering drawings and Geometric Dimensioning and Tolerancing.
Experience in solid modeling and conceptual mechanical design.
Manufacture:
Experienced in the actual assembly and manufacture of prototype, and limited production machines.
Involved in numerous total engine tear-down, and rebuild projects for both gas turbine, and internal combustion engines.
Familiar with engineering material selection, and manufacturing process, including traditional and NC machining.
Experienced with designs involving metal castings and machined parts, plastics, and advanced materials.
Experienced in reviewing technical documentation including; FEA results, material properties, statistical process reports, CMM reports, engine performance/emissions reports.
Computer Skills:
Engineering Applications/Design:
High proficiency in UniGraphics Version 15, 16, and 18
High proficiency in Pro/ENGINEER R2000i, and Pro/ENGINEER R20.
High proficiency in AutoCAD R10-R2000.
Engineering Applications/Analysis:
Proficient in iMAN (CAD data management software)
Knowledge of FEA software and interpretation of results from software such as: ANYS, Pro/Mechanica, and FEMFAT
Engineering Applications/Manufacture:
Working knowledge of MasterCam R7.2b, and SmartCam R7, as well as Pro/Manufacture, and NC extension to UG.

Office Applications: Microsoft Office 97, Adobe Acrobat, WordPerfect, Harvard Graphics, Claris Works, and Lotus AmiPro, Lotus Notes/Domino/Quickplace, and FTP, Microsoft Project.

Operating Systems: DOS, Windows 3.1, Windows 95/98/ME, Windows NT/2000, Sun/Solaris, DEC/VAX.

Programming Languages: C/C++, Visual C++, Fortran, BASIC.

General:
Languages: English, working knowledge of French.
Associations: Associate member of the American Society of Mechanical Engineers (ASME), and the Society of Automotive Engineers (SAE).
Standards: ISO 9000, ASME Y14.5, and Six Sigma SPC and Tolerance Analysis.

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