Senior Mechanical Engineer, 04401

Industry: Automotive - Plastics, Metals


Resides: Wisconsin

Salary: Open

 

Relocate: Yes

 

On the Market:

RECRUIT


CAREER SUMMARY

Senior Mechanical Engineer with over 11 years of design experience and a proven track record in product development, finite element analysis and product testing.  Functional experience includes:

New Product Introduction        CAD Design Manager      Extensive CAD Skills
Project Management      Technical Leader        GD & T Expertise
High Volume Manufacturing       Low Cost Design Injection Moldings


PROFESSIONAL EXPERIENCE


DELPHI-DELCO AUTOMOTIVE SYSTEMS,         1991 to Present
Worldwide leader in automotive electronics with annual sales of $6 billion.  Formerly a division of General Motors.

Senior Mechanical Engineer                              1997 to Present
Responsible for leading the implementation of new technologies and establishing best practices for engineering site. Packaged automotive electronics while incorporating latest innovative technologies. Served as Lead Mechanical Engineer and Emerging Technologies Start Center Representative, with design approval responsibility for all programs.

·       Received maximum recognition award for identifying, solving and implementing $17 million cost saving suggestion for integrating custom electronic controllers for the entire GM truck line while serving as Systems Integrator.

·       Appointed site Board Chairman for all mechanical analysis activity.  Coordinated the implementation of ANSYS / Design Space as the analytical tool of choice for the business unit.

·       Recognized twice as Lead Engineer of the Year for the Delphi North American Body and Security business unit for contributing to annual sales of $230 million.

·       Introduced four new emerging technology products to the GM and Ford platforms resulting in three awards of new business and the generation of $525 million in revenue.

·       Published six Records of Invention and incorporated four proprietary designs into production.

Advanced Project Engineer               1993 to 1997
Responsible for the design, development and packaging of automotive controllers from   prototype to high volume production.  Coordinated the product design with        manufacturing activities in both Mexico and Singapore.


·       Grew business over 30% a year by designing snap-fit injection molded plastic enclosures, intricate steel stampings, sheet metal enclosures, printed circuit boards, and electrical connectors on multiple programs. (3000 + hours Unigraphics solid modeling)

·       Designed and developed Powertrain electronic controller for all 1996-2000 General Motors Diesel trucks.  Resolved all mounting and thermal issues.

·       Performed environmental and mechanical validation tests in support of GM truck body controllers.  Resolved all outstanding customer issues while serving as Project Manager.

Mechanical Test Engineer         1991 to 1993
Responsibilities included design of 19" rack mount test consoles, test and vibration fixtures, extender cards and thermal chambers along with manufacturing support during production.

·       Designed multifunctional test console for hemispherical resonant gyroscope (HRG) navigational control units.
       
·       Designed vibration fixture used to support C17 Inertial Navigational Unit during environmental shake tests.  Conducted material trade off studies to reduce dampening effects of fixtures and incorporated findings in future fixture designs for the division.

       
EDUCATION

B.S.M.E., Illinois Institute of Technology; Chicago, Illinois, 1991


PROFESSIONAL DEVELOPMENT

Design for Manufacture Techniques    
           Cooling of Electronic Equipment
Electronics For Non-Electrical Engineers        Unigraphics 3D Solid Modeling Basics
Geometric Dimensioning and Tolerancing 
    Unigraphics Advanced Solid Modeling
Design for Random Vibration            
                Unigraphics Assembly Techniques
FEA Best Practices    
                                          Design Space Finite Element Analysis


PUBLICATIONS
               
        Available upon request

 





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