Production Manager, 04417

Industry: Various


Resides: Ohio

Salary: Open

 

Relocate: Yes

 

On the Market:

RECRUIT


My managerial experience includes management of a three-shift operation and development, presentation and maintenance operating and capital budgets. My experience as an Industrial Engineer, Manufacturing Engineer and a Process Engineer in a wide variety of manufacturing processes gives me a unique knowledge base upon which to draw.  Select career achievements include:

United Fiberglass:

·         Move facility to new location. 

·         Structured production scheduling to a more consistent venue.

·         Improved process on new equipment and increased productivity.

Cardington Yutaka Technologies:

·         Had complete fiscal and operational responsibility for the major product line at CYT, and developed a management team that typically consisted of a 27-year-old individual that has less than three years of supervisory experience.  

·         Led the team that was responsible for installing an additional production line with a capital budget of 4.3 million-dollars.  Was involved with the process of getting CYT ISO and QS9000 certified.

Multi-Arc:

·         Successfully transitioned from build-out to production within designated time frames and budgeted guidelines for Multi-Arc’s newest state-of-the-art manufacturing plant. 

·         Recognized by senior management as producing the “Best Looking Product” company wide, achieving the “Highest Service Performance Level” company wide, and achieving one of the corporation’s best “First Time Coat” level - all within the first year of operations.

                                                             

In addition to my management and technical skills, my background includes a solid track record of achievements for developing and implementing effective team-building programs, safety processes, and cross-functional training programs to enhance operations.  I would welcome an opportunity to discuss these additional qualifications and other aspects of my background at your convenience.

                                   PRODUCTION MANAGER AND ENGINEERING PROFESSIONAL

Comprehensive experience managing fast-paced, highly technical, fully automated, production and distribution operations.  Consistently successful in implementing organizational change initiatives that improved the financial, market and operational performance of organizations. 

     Budget/Capital Planning           ISO 9000 Certification            Process Improve

     Materials Management            PC & MIS Technology            Production Planning/Management

     New Plant Layout/Design        SPC Programs                      Just-In-Time Manufacturing

     Kaizen                                     Equipment Selection            Lean Manufacturing

     Strategic Planning                    Cellular Production               Customer Service Management

RELATED WORK EXPERIENCE

(Company) (Filament wound fiberglass components)                        Ohio

                                                                                                                                                                     

     Plant Manager

Was responsible for the management of the operation including supervision, purchasing, process development and customer service.  Also performed required Engineering functions such as drafting, plant layout and analysis of shop production, workflow and operational costs.

Cardington Yutaka Industries (Tier one Automotive Supplier)                                                     Cardington, OH 

       

        Production Manager

Was responsible for all the facets of the manufacture of Automotive Torque converters, including production, scheduling, maintenance, managing a production workforce of over 150 hourly and salaried employees, the operational ($14m) and capital ($8m) budgets, safety, and environmental.  Also responsible for controlling the capital project that increased production capacity by over 33%.  Responsibilities included mentoring a new management team in good manufacturing management.

Multi-Arc, Inc. (Thin Film Coatings)                                                                                         Columbus, Ohio

                                                                                                                                                                     

     Operations Manager

     Full P&L responsibility for corporation's newest manufacturing operation comprised of a 10,000 sq. ft., three-shift plant operation equipped with state-of-the-art technology.  Directed site selection, plant layout/design, equipment specifications, purchasing, and all start-up operations and process controls.  Oversaw a team of 18 professional and support personnel and a $650,000 million operating and capital budget. 

          Directed plant build-out functions and began production operations on time and within budgeted guidelines. Defined manufacturing and service objectives; recruited, selected, and trained production team; established purchasing, inventory control, and just-in-time processes.

          Utilized obsolete equipment by redesigning and enhancing machinery.  Result was a major cost savings to corporation versus cost of new equipment, and by maximizing equipment's performance, quality control levels improved from 78% to 98% (First Time Coat) - best in corporation.

          Improved delivery performance to 48 hours - the highest service level company wide.  Achieved this higher standard through improved manufacturing processes, fleet management, and team-building management programs.

          Plant recognized by customers, President, and Director of Research and Development as having the "Best Looking Product" company wide.  Higher quality appearance resulted in negligible re-runs.

         Facility achieved ISO-9000 Certification

Mac Tools, Inc. (Automotive Hand Tools)                                                                    
Washington
C.H., Ohio
                                                                                                                                             

 
   
Manufacturing Manager / Manufacturing Engineer

        Supervised production, engineering and quality control functions as related to product finishing, at the largest manufacturing plant (140,000 sq. ft.) for Mac Tools.  Selected processes, vendors, equipment and operating supplies for decorative nickel electroplating, black oxide, painting, and vibratory finishing.  Managed other processes and functions such as assembly, machining, grinding and drilling.  Developed and managed a $300,000 capital budget and a $250,000 operating budget.  Oversaw the product flow and activities of 23 union/salaried employees. 

           Created and implemented a SPC system for the plating operation that provided better control to the process and reduced chemical consumption.

           Reduced finishing processing costs by over $1.2 million while improving product quality.

           Designed and replaced the original waste treatment system to meet current EPA requirements.  Modification was preventative management, which kept department free of EPA citations.

           Negotiated a "price freeze" with several vendors pertaining to laboratory materials.  Secured fixed prices over a six-year period, which improved department profitability by 4% annually.

           Reduced department lead times from 15 days to 3 days by implementing improved management and planning procedures, and acquiring new capital equipment.

           Continually trouble shoot production operations to identify potential mechanical or quality control issues leading to lost work time.  Reduced scrap and rework from 6% to 1-1/2% of total production; reduced downtime from 16 hrs/wk. to less than 2 hrs/wk. average.

           Conducted product flow analysis, and established maintenance, time study, and cost reduction procedures.  Supervised 5 industrial engineers.  Reorganized plant layouts which generated an annual savings of $130,000. 

Other Related Experience                                                                                                                              

        Project Engineer – Bundy Corporation - Tier 1 (Vehicle Brake Lines)

        Senior Industrial Engineer - General Tire & Rubber Co. - Tier 1 (FRP Compression Molded Products)

        Industrial Engineer - Grote Manufacturing Company - Tier 1 (Automotive Lighting)

        Industrial Engineer – Navistar (Vehicle Body Components)

        EDUCATION                       Masters of Business Administration 

                  Bachelor of Business Administration

                 Ohio University, Athens, Ohio

 





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