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Industry: Various
Resides:
Salary: Open
Relocate: Yes
On
the Market:
Over 20 years experience in Manufacturing / Process,
Plant, “Hands-On” Engineering.
Unrestricted vision to recognize and capture innovative opportunities.
Degreed Electrical/Mechanical Engineer with career-to-date continuing
education relative to manufacturing technology and process management
systems. Very willing to assume a hands-on technician or project management
responsibilities. Employment
History Summary: Tier-1 Automotive Manufacturing, Steel Spring Manufacturing, and Consumables. Manufacturing
Support: PLC
Inauguration, AC/DC Drives, Hydraulics/Pneumatics and Mechanical, Automated
Mig, Laser and Spot Welding. Robotics, Steel Tubing Bending & Forming,
Precision Production Grinding, CNC Controls, Precision Production Machining,
Chrome & Zinc Plating, Steel Tempering, Automated Assembly, Automated
Material Handling, Punch & Stamping Presses to 600 Ton, 200 Ton
Laser Chillers, Automated Fixtures, Time and Scrap reductions, Inaugurated
Fail-Safes, Operator Safety/Ergonomics, Fabrication, Set-Up and Changeovers.
Facility
Support: Electrical,
Compressed Air, Shipping & Receiving Docks, Cooling Towers &
Heat Exchangers, HVAC, Process Air Filtrations, Plant Ventilation, Weight
Bearing Structures, Floor & Roof Capacities, Major Expansions, Lighting,
Compliance to Fire Codes, OSHA, NEC, EPA, Identify Process Floor Layouts,
Bulk Storage and Piping Systems, Boilers & Pressure Vessels, Manage
Capital Projects. Maintenance
Support:
Hands-On Troubleshooting, Repair & Engineering. Skilled Trades Staffing
& Training, Supervision, Safety Procedures, PM Programs that increase
reliability, Generate Electrical, Hydraulic & Pneumatic CAD Schematics
along with Unique Machine Components Labeling that create precise accelerated
troubleshooting. Generate machine step-cycle sequencing charts creating
immediate machine process association. Replacement parts application,
cost and reliability validation. MMS. Process
Support: Six
Sigma, ISO/TS16949, APQP, PPAP, TPM, QS9000,
ANSI/ISO14001EMS, SPC, GD&T, CAR, FMEA’s, Root Cause Analysis, Lean
Manufacturing, Cost Savings, Continuous Improvement. Advanced Process
Liaison to Original Equipment Manufacturers expediting process design
concepts, capability requirements through delivery and run-offs, Time
Studies, Prototype R&D. Work with vendors & suppliers to identify
cost reductions and reduce delivery lead time.
U.S.
Military Veteran: USMC EMPLOYMENT HISTORY Partial List Project Engineer/Maintenance Engineer 1995-2002 Faurecia,Franklin, OH Automotive exhaust manufacturer for GM and Ford. Member of staff, new plant start up crisis management team. Managed; 19 Maintenance Techs, OEMs, and Contractor’s efforts to get production machines up and running in a crisis mode. After first 3 years fulltime Engineering duties; designed safety features, evaluated time studies, designed fixtures, tooling and machine components to increase reliability and improve quality. Designed machine operating systems to reduce cycle-times. Core member on teams that developed production line layout plans. My involvement with new product launch teams was extensive. This included; managing timelines, evaluating OEM designs and bids to meet requirements, purchasing equipment, managing machine and equipment build schedules, awarding transport & rigging bids, placement and debug, oversee final runoffs with OEMs. I had responsibly for all facility utilities requirements supporting production, including main electrical and buss line distribution. Implemented OSHA, EPA, NEC, QS9000, ISO14001 compliances. Obtained building permits where applicable. Support for continuous improvements and cost saving team projects including; technical design, providing outside contractors when necessary. Evaluate time studies and justify proposals. Applied electrical, programming, and mechanical engineering to 24 robotic mig & laser welding cells and 74 various production machines. Managed annual and project budgeting. $ 55K Project Engineer, 1993-1995 Leggett & Platt, Mason, OH Bedding spring manufacturer. Engineered and managed upgrading 35 relay logic assembly machines and plant wide conveyer systems to PLC controlled; including stripping all wiring & relay switches, no electrical schematics existed. Wrote PLC programs, designed electrical control panels, designed hydraulic and pneumatic improvements, generated new schematics on CAD. Supervised and trained technicians to install and troubleshoot upgrade package. Managed 24 maintenance techs. Designed and implemented machine downtime & man-hour data collection systems to target continuous improvement and maintenance efforts. Managed project and maintenance budgets. $ 48K Engineering
Technician, 1988-1993 Lucas Sumitomo, Mason, OH Caliper brake
supplier for Ford Motor Company. New plant start up, joint venture Lucas
of England & Sumitomo of Japan, Installed and debugged new $ 12M
automated machining and assembly lines. Engineering duties included,
machine and parts transfer equipment reliability design improvements,
PLC programming, CNC troubleshooting, fixtures, complex pneumatic and
electrical actuators manipulating parts through machining and assembly
process. Designed machine calibration tooling & gauges reducing
setup time and lowering scrap rate. Core member of continuous improvement
implementation team. Setup/Changeover Time reductions with Automated
Fail Safes $ 46K Maintenance Engineer, 1984-1988 Wm. Wrigley Jr. Co., Santa Cruz CA Machine design improvements. Skills applied include electrical, mechanical, hydraulic, pneumatic, plumbing, welding and boiler room technician. Project Manager for rebuild and upgrades 43 Electric SCR controlled forklifts. Rebuild included all electrical, hydraulic and mechanical components. Managed budget & scheduling timelines to rotate forklifts out of production. Also involved in troubleshooting, repair and improvements on all production and process equipment. $ 43K EDUCATION Partial List
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