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Project
Engineer
04500
Industry:
Manufacutirng, Automotive, Aeronautics
Resides:
India
Salary:
Open
Relocate:
Yes
On
the Market:
More
than four years of experience in CAD/CAM industry, of which three months
in UK and got technical training in the United States for a week. Has
got most of his experience in the leading Aerospace industries.
Worked extensively in CATIA V 4, V 5, Unigraphics and Auto-CAD Inventor
and is well versed with Unix, MSOffice, Windows NT and Windows 2000. Apart
from modeling and detailing, he is strong in the system administration,
file transfer through IGES, DXF. He is conversant with Satyam's ISO 9001
quality procedures, while executing his projects.
Education
Degree University Year of Passing
Percentage
B.E. Mechanical University
of Mysore Oct 1997
72
Pre University Karnataka PUBoard
Apr 1993 80
Experience
Organization Designation Duration
Satyam Computer Services Ltd., Engineer CAD/CAM
09/2000 - Till Date
Eriez MBI India Ltd., Asst. Manager, Design 04/2000
- 09/2000
HOPE Technologies Ltd., Engineer CAD/CAM
01/2000 - 04/2000
Aeronautical Development Agency Contract Engineer - CAD 06/1998 - 01/2000
Technical Skills
Hardware IBM RS-6000, ES 9000,
SG, Compaq Workstations
Operating Systems Unix, Windows 2000,
Windows NT
Languages C, Fortran
Domain Knowledge CATIA V4 and
V5, Unigraphics, Auto-CAD Inventor
Training
Sl# Title Location
Organized by Duration
1 CATIA V-4 Training
Bangalore A.D.A. 15 days
2 Auto-CAD Training
Bangalore Nityanjana Institute
3 months
3 CATIA V-5 R8 Training
Hyderabad Satyam Computer Services Ltd.
1 week
4 Inventor Training
Hyderabad Satyam Computer Services Ltd.
1 week
5 Pro/Engineer - Training
Hyderabad Satyam Computer Services Ltd.
2 days
6 Unigraphics Training
Hyderabad Satyam Computer Services Ltd.
1 week
7 Quality management system
Hyderabad Satyam Computer Services Ltd.
1 week
8 About the Aircraft
Wichita,USA Cessna Aircraft 1 week
9 UNIX training
Hyderabad Comp-U-Learn
30 days
Training Given
· Effectively trained a team of 20
people in CATIA V5 R8 and R9 in Part design, Generative Shape Design,
Generative Drafting, Product and Assembly Designs, and Sheet Metal Design
and thereby successfully finishing the project in hand.
Projects Profile
1.
Client TRW, Wolver Hampton, UK
Role Module Leader
Organization Satyam Computer Services Limited, India
Team Size Project : 20
Module : 2
Environment Software
Software: CATIA ver 4.2.3 O/s : UNIX
Hardware
Sun System
Project Description
This project deals with the design of Wing Tip break assembly for
the Airbus A380 aircraft. The conceptual models are the only inputs from
the clients. We need to design and model the different components
and assemble it.
Contribution
Was responsible for the
· Design, Modeling and detailing of
the entire assembly of the Wing Tip Brake for Airbus A380 Civil Aircraft,
using CATIA Ver 4 Rel 2.3. The main components are Input Shaft, Stator
Disc Assemblies for main brake, Rotor Disc Assembly for the trip brake,
Sleeve assembly, Different types of springs for the main and the trip
brakes, Target levers and fulcrums, Pressure plate and Ramps, Deciding
the shims for the various locations etc.
· Coordinating the team's work, and
final assembly of all the components.
· Calculating the weight and the Moment
of Inertia of the entire assembly with ref to the Wing Tip Brake Axis.
· Creating the total Assembly and
Deciding the interference of the components.
·
· 2.
Client MRAS, Baltimore, USA.
Role Module Leader
Organization Satyam Computer Services Limited, India
Team Size Project: 20
Module: 8
Environment Software
Software: CATIA ver 4.2.2 O/s: UNIX
Hardware
Silicon Graphics
Project Description
The project is
for the design of the CF34 engine details. The client inputs for this
will be the solid models. Creation of the views, applying the GD&T,
providing the functional surfaces with the aircraft knowledge will be
the main task.
Contribution
· As a Module Lead, used to guide
the team for the deliveries and for maintaining the quality standards
of Satyam, in each bit of the project.
· Detailed designing of CF34 Engine
Components like Gussets, Inhibition fitting, Actuator Fittings, Doublers,
Core mat etc & forging components like Front Frame Torque Box, Deflection
Limiters etc using CATIA Ver 4.2.2 without customer supplied drawings.
Applying the GD & T for the drawings and also the Datum with self-expertise.
ANSI Y14.5 standards has been implemented in these detailing work
· Creation of Sheet Metal Flat-Patterns
using the Develop License of CATIA Ver 4.2.2 and also Forging Drawings
creation
· Quality Checking of the entire project,
with the documentation of the company quality documents.
3.
Client MRAS, Baltimore, USA.
Role Team Member
Organization Satyam Computer Services Limited, India
Team Size Project: 20
Module: 20
Environment Software
Software: CATIA ver 4.2.2 O/s: UNIX
Hardware
Silicon Graphics
Project Description
The main task in the project is modeling of the existing drawings.
Clients Input will be the hardcopies of the drawings for the different
Engine components for the CF34 engine.
Contribution
As a team member, was responsible for
· Modeling of aircraft components
such as Core Cowl, Skins, Sheet Metal Components like Angles-upper &
lower attachments, Clips, Fairings, Bridge Pre-Cooler, Deflection Limiter
etc, Special Purpose Fasteners, Upper side-wall Pressure seal retainers,
IDG-Door
· Leading the team for the On-time
delivery with highest level of quality
· Final Quality Check of the parts
for the customer's Requirements.
· Documentation of the entire project
for the company's Quality Procedures.
4.
Client TRW Aeronautical Systems Group., UK
Role Team Member
Organization Satyam Computer Services Limited, India
Team Size Project: 4
Module: 4
Environment Software
Software: CATIA Ver 4.2.1 O/s: UNIX
Hardware
Silicon Graphics
Project Description
The main task includes the detailed design of the aircraft components
having the conceptual models as the only inputs from the clients.
We need to design and detail the different components and assemble it.
Contribution
· Designing and detailing of different
parts of Hipec Actuator Clutch like Carrier, Back plate, Ramp plate, Housing,
Springs, Gearbox etc.
· Deciding the functional Surfaces
for the components and applying the GD&T with the self-expertise.
· Documentation of the quality reports.
5.
Client MRAS
Role Team Member
Organization Satyam Computer Services Limited, India
Team Size Project : 20
Module: 4
Environment Software
Software: CATIA Ver 5 R8 O/s: Windows NT 4.0
Hardware
PC
Project Description
Modeling, detailing, assembly, and sheet metal bending of the aerospace
products and building the internal competency.
Contribution
· Transferring the self acquired knowledge
of CATIA V5 to the team of 20.
· Modeling of the Aerospace components
like Front Frame Torque Box, Deflection Limiters, Precooler Duct Assembly
parts etc.
· Transfer of the components from
CATIA V4 to V5, in both the batch mode and Copy Paste-special methods,
thereby getting the optimum transfer.(Transfer of the models, sequential
files, Library files etc)
· Sheet metal bending of the aerospace
brackets.
· Modeling of the Drain Cleaner
drums with the existing drawings(different project for competency building)
· Assembling the top and bottom drums
---Above Drain cleaning drums have been created for the Demonstration
purpose.
6.
Client General Motors, U.S.A.
Role Team Member
Organization Satyam Computer Services Limited, India
Team Size Project: 10
Module: 6
Environment Software
Software: Unigraphics 16.0 O/s: Windows
Hardware
Compaq
Project Description
Modeling and detailing of Locomotive Components.
Contribution
· Modelling and detailing of the locomotive
components and applying GD & T for individual components and
assemblies like shorthood assembly, subbase assembly.
7.
Client Eriez MBI India Ltd.,
Role Team Member
Organization Eriez MBI India Ltd., Bangalore
Team Size Project: 10
Module: 4
Environment Software
Software: Auto CAD Inventor and CATIA V4.2.0 O/s: Windows 98, Unix
Hardware
PC, SGI
Project Description
Designing the transmission components and detailing the same using
the Auto-CAD Inventor and CATIA V4.2.0
Contribution
· Design of Pulleys, Shafts, Bearings,
(all for Head, Tail & Idler) , for the equipment
· Selection of proper gearbox, motor
& the belt.
· Modeling and Drafting the different
components for dimensions using Auto-CAD and CATIA
8.
Client Eriez MBI India Ltd.,
Role Team Member
Organization Eriez MBI India Ltd., Bangalore
Team Size Project: 10
Module : 4
Environment Software
Software: AutoCAD Inventor & CATIA V4.2.0 O/s: Windows 98 ,
and UNIX
Hardware
PC / SGI
Project Description
Design changes from US design (Imperial design) to the corresponding Indian
design with the Metric dimensions and modeling the same using CATIA and
Inventor and detailing the same.
Contribution
· Design alteration from US design
to corresponding Indian section for gear box, pulleys and shafts
· Modeling, drafting and dimensioning
of the designs so done , using Auto-CAD
· Assembling the different parts (Subassembly)
· Complete installation of the assembly
9.
Client DASA, Germany
Role Team Member
Organization HOPE Technologies Ltd.,
Team Size Project: 10
Module : 4
Environment Software
Software: CATIA V4.2.2 O/s: Unix
Hardware
IBM
Project Description
The project is mainly concerned on the modeling of the existing
drawings using CATIA Ver 4.2.2 and detailing the same.
Contribution
· Modeling the various components,
mainly the Longeron parts for DASA aircraft using CATIA
· Quality Checking of the models for
dimensions
10.
Client L.C.A.
Role Team Member
Organization Aeronautical Development Agency
Team Size Project: 35
Module: 8
Environment Software
Software: CATIA Ver4.1.9 and Ver 4.2.0 O/s: Unix
Hardware
IBM
Project Description
The project is mainly concerned with the modeling of the aircraft
components (both fuselage and wing parts), which eventually were being
checked with another e Virtual Reality software (PRANA), for the kinematics.
Contribution
· Played an active roll in the Digital
Mock Up group of the LCA project
· Responsible for the modeling of
machining of both Fuselage and Wing parts, mainly sheet metal components
like ribs, brackets, attachment Angles, Bulkheads etc., and carbon fiber
Composites of LCA, using solid and advanced surface modeling techniques
of CATIA 4.1.9 and 4.2.0
· Detailing and dimensioning of various
components using CATIA Drafting functions.
· Transferring the data from GITA
(an in-house CAD package) to CATIA
· Checking and validating of various
components to meet the design specifications
· Assembling the various parts in
wing & fuselage.
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