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2008-02-01 Manufacturing News

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Toray to Start High Barrier Films Business in Europe

Toray to establish a new company in France for the local production of OPP high barrier metalized films with annual capacity of 20,000 tons in 2010.

Toray Industries, Inc. (headquarters: Chuo-ku, Tokyo, President: Sadayuki Sakakibara; hereinafter referred to as “Toray”) today announced that it made a decision to embark on local production in Europe of Torayfan* (bi-axially oriented polypropylene (OPP) film) high-barrier metalized film. Toray will establish Toray Films Europe S.A.S., or TFE, in France in February 2008 and newly construct a film production facility (annual capacity of 20,000 tons) and metalizing facility (annual capacity of 22,000 tons). Toray plans to invest approximately 10 billion yen in this project and the facilities are expected to start operations from April 2010.

In the food packaging industry around the world, the diversification of the food culture has led to increasing needs for keeping food products fresh for long periods as well as for delivering them with their original flavor to the consumer. This, in turn, has led to rapidly increasing demand for films with better barrier functions against oxygen and moisture vapor than available in the standard products. By combining its advanced film technology and proprietary metalizing technology, Toray was quick in commercializing high-barrier film responding to the market needs, and its products have been highly acclaimed by the food market.

OPP film Torayfan used for food snacks

OPP film Torayfan* used for food snacks. photo: Toray

Packaging materials
Torayfan excels in strength, transparency, and moisture resistance, thus is suitable for post-processing including printing and lamination. It is widely used in food packaging, including packages for dry snack food and dried fish flakes.

Toray currently develops and manufactures high-barrier film at Toray Plastics (America), Inc., or TPA, in North Kingstown, RI, and Front Royal, VA, U.S.A., and markets the product primarily in the US and Europe. TPA’s high barrier film boasts the top market share of about 60% in the North American market owing to its superior barrier functions and high quality. The main segment is the manufacture and marketing of OPP and PET films and polyolefin foam.

While it has been exporting such products to Europe from TPA, Toray’s decision this time is in response to the expanding European market for high-barrier film (annual growth exceeding 10%). It is also aimed at establishing a local production structure targeting the high value added product category, based on requests from its valued customers. Toray will position TFE as a core production base in Europe, while developing the next generation high-barrier products at TPA to meet the requirements of the increasingly sophisticated market, to add further value to its business.

The new company is located within the site of Toray Plastics Europe S.A., or TPEu, which is Toray’s polyester film manufacturing base in France. By leveraging technologies and expertise accumulated by TPEu in the production of polyester film and its manufacturing infrastructure, Toray aims to achieve a smooth launch of the Torayfan business in Europe.

Under the new mid-term business strategies “Project Innovation TORAY 2010 (IT-2010)” introduced in October 2006, the Toray Group has been promoting “transforming to a highly profitable business group” and “expansion of advanced materials” as basic strategies. Also in the OPP film Torayfan business, Toray aims to expand advanced materials and enhance the business on a global basis through development and production of further upgraded high barrier films with its sights firmly fixed on the future trends in the food culture.

Toray Films Europe S.A.S. (TFE), St Maurice de Beynost (Ain), Rhone-Alpes, France. Toray is the world’s leading manufacturer of polyester films and has film production bases in six countries.

* Trademark of Toray Industries, Inc.

Toray Group fuses nanotechnology into its operations, using organic synthetic chemistry, polymer chemistry and biochemistry as its core technologies. In addition to the Foundation Businesses of fibers & textiles and plastics & chemicals, Toray likewise promotes the global development of IT-related products, carbon fiber composite materials, pharmaceuticals and medical products, environment & engineering including water treatment and progress in other pivotal business fields.

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