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Spirit and Opportunity keep on keeping on

News Center - Mars Rovers going strong thanks to technology from materials developed by DuPont Electronic & Communication Technologies


Mars Rover with DuPont Products
Circuits made of DuPont(TM) Pyralux®, like ones for the Mars Exploration Rover's panoramic cameras, helped meet tight space and weight requirements.

Insider News - January 27, 2005 - Jobwerx News - Over one year ago Spirit and Opportunity Rovers landed on Mars, and they are still roaming the planet. Their durable parts from DuPont science help in sending back crystal-clear images of the Martian surface. DuPont(TM) Riston® dry film photoresists and ImageMaster(TM) phototooling films that provide reliable fine-line circuit images, ensuring consistent quality signals and performance.

For more than forty years, DuPont has been making these products smaller and more durable, faster and better, with environmental resistance. DuPont electronic materials provide key benefits such as volume and weight savings, in addition to the bend and twist flexibility. DuPont Electronic & Communication Technologies is a leading supplier of electronic materials, fluoropolymers, fluorochemicals and imaging technologies.

These same technologies are found in Consumers products such as cell phones, plasma display panels, personal digital assistants (PDAs), video camcorders, laptop computers and digital cameras, among others.

These Mars rovers have more space for added scientific payload because of these high-tech products. Bulky wires and cables have been replaced by flexible circuits made of thin DuPont(TM) Pyralux® laminates and composites. These flexible circuits connect the "brain" of the rovers to their parts - the robotic arm, cameras, high gain antenna, wheels and sensors.

Vibration throughtout the craft is controlled by Pressure-sensitive tape made of DuPont(TM) Kapton® polyimide film. Pyralux® flexible cables secured with Kapton® tape offer durable, lightweight environmental resistance for the temperatures on Mars, ranging from minus 120° Centigrade (minus 184° Farenheit) to 22° C (72° F).

Hundreds of Kapton® strip heaters are used throughout the rovers for thermal control, ensuring critical warmth needed to maintain operations in the extremely cold Martian atmosphere. They are wrapped around each of the motors on the robotic arm to keep the motors and gearboxes running at optimum temperature and efficiency. Traditional copper wires and cables have large conductors that can easily allow heat to escape from the rover electronics module, threatening a shortened mission life. Kapton® strip heaters significantly reduce that risk and allow the rovers to use smaller solar panels and batteries.

Kapton® film works with layers of DuPont(TM) Teflon® fluoropolymer resin and Pyralux® flexible cables to provide power from the Rover Electronics Module to the hardware components in the rovers.

Metallized Kapton® is used in thermal shielding for heat-sensitive components. The airbags, so critical to the rovers' successful landings, are threaded and reinforced with DuPont(TM) Kevlar® brand fiber.


Cell Phone with Pyralux® laminates and composites
The market demands smaller, lighter cell phones. DuPont flexible materials provide the solution with DuPont(TM) Pyralux® AC all polyimide laminate.

Other DuPont inventions have contributed to space exploration. On Apollo missions to the moon, 20 of the 21 layers in each space suit were made with DuPont materials, including DuPont(TM) Mylar® polyester film, neoprene and Kapton®. Today's suits include fewer layers but many of the same products, in addition to Nomex® and Kevlar® branded fibers. Kevlar® also was used on the Galileo probe to Jupiter, which included a parachute made of Kevlar®, and at the International Space Station, where a blanket made of Kevlar® was used to wrap its inner walls to protect from micrometeorites. In addition, the Space Station's wings used Kapton® to absorb UV rays.

The DuPont Oval, DuPont(TM), The miracles of science, and Pyralux®, Kapton®, Riston®, ImageMaster(TM), Teflon®, Kevlar®, Nomex® and Mylar® are registered trademarks or trademarks of DuPont or its affiliates.



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