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Glass-Free Reinforced
Composite
A new composite product technology, a low pressure,
thermoformable thermoplastic composite of polypropylene and long chopped
basalt fiber has added benefits.
Seattle, WA, USA--(Jobwerx)--APRIL 25, 2005--Glass-free AZDEL* VolcaLite*
composite from AZDEL helps combine formability, acoustic performance and
improved incineration waste management for automotive headliner.
A further advance in composite sheet performance from AZDEL, Inc. comes
with the introduction of glass-free reinforced AZDEL* VolcaLite* composite
which brings the added benefit of improved post-consumer incineration
waste management in response to specific automotive industry needs. AZDEL
VolcaLite composite is produced and distributed by AZDEL, a joint venture
company between GE Advanced Materials and PPG, Inc. - A fusion of two
of the most successful companies in the world. Backed by the extensive
sales and marketing resources of GEAM throughout the globe, along with
the glass-fiber technology offered by PPG, AZDEL provides one of the most
comprehensive product portfolios in the thermoplastic composites industry.
A new product technology, AZDEL VolcaLite composite is a low
pressure, thermoformable thermoplastic composite of polypropylene and
long chopped basalt fiber. An excellent candidate for automotive
interior systems such as headliners, AZDEL VolcaLite composite offers
excellent acoustic absorption properties, low coefficient of thermal
expansion (CTE), a high strength-to-weight ratio and excellent ductility.
Together with light weight, good dimensional stability and high impact
resistance over a wide temperature range, AZDEL VolcaLite may help engineers
to design components that may contribute to vehicle weight reduction,
while complementing part performance or aesthetics.
As well as potentially making weight savings of up to 50% possible in
some components, AZDEL VolcaLite composite may also deliver production
advantages. In headliners for example, this versatile composite sheet
can be molded directly in one step together with fabric, thereby eliminating
the separate production steps required with traditional materials to
add functional layers. Moreover, because of its high strength-to-weight
ratio, headliners can be constructed with ultra-thin profiles, down
to 3 mm thick, less than half the thickness of conventional systems.
This combination of versatile performance properties makes AZDEL VolcaLite
composite an outstanding material for pre-assembled modular headliners.
It can enable an entire system to be mounted within a vehicle as a single
assembly. Of key importance, its light weight and low pressure formability,
often using existing tooling, means that AZDEL VolcaLite composite offers
the possibility to reduce system cost by as much as 20%.
Furthermore, with its low weight, high stiffness-to-weight and ultra-thin
profile (3mm to 5mm), AZDEL VolcaLite composite has the potential to
extend its value beyond headliners to a range of non-structural interior
panels and trims of varying thickness and stiffness. Better moisture
resistance and lower emissions of volatiles and gasses than traditional
materials, reinforces the concept of its potential use for interior
applications.
AZDEL VolcaLite composite has been validated for headliner applications
for incineration waste management and is available globally in four
constructions and a range of GSM and sizes. Currently, AZDEL VolcaLite
composite is under evaluation with a number of Tier 1 automotive suppliers.
AZDEL VolcaLite composite customers are provided with support in design,
testing, molding and prototyping to achieve excellent performance and
weight reduction in automotive applications. AZDEL is a global leader
in the manufacture and supply of high-performance thermoplastic composite
materials serving a wide variety of markets and industries including
automotive, large truck, materials handling, HVAC, and building & construction.
GE's Automotive Application Development Center in Southfield, Mich.
U.S.A., and the European Design Center in Bergen op Zoom, The Netherlands,
can help to provide the world's leading automotive manufacturers and
tier suppliers with extensive technical support. Expert staffs can assist
with concept generation, complete pre-production consultancy, application
and performance prediction, processing simulation, feasibility and cost
studies, advanced processing capabilities, system solutions, and innovative
automotive expertise.
Moreover, in the United States, GE Advanced Materials in collaboration
with Fitch, Inc., leaders in industrial design, and GE Polymer Design
Associates in Europe, can assist customers with a range of design and
engineering services, or with helping to find an optimal solution to
a specific task. This support covers a wide range of automotive disciplines
- styling, engineering design, CAD, finite element analysis, model and
prototyping, tooling, testing and project management.
* AZDEL and VolcaLite are trademarks of AZDEL, Inc., a 50/50 joint venture
of General Electric Company and PPG Industries.
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