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September 18, 2005

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Winning Combination For Plastics Injection Molders

Seattle, WA, USA--(Jobwerx News)--New nozzles and multizone controller, for processing PP to engineering grades of plastics, provides injection molders with new aids.

To provide injection molders with an improved control solution in multi-cavity molding, Synventive recently introduced a new small nozzle series, the 04C and 06C. This nozzle will replace the older generation CA nozzle, which has featured in the company’s product line up for over 10 years.

The biggest benefit offered by the 04C and 06C compared to the CA nozzle is its incorporation of replaceable heaters for easy and quick maintenance. This makes the 04C highly suitable for multi-cavity applications. The excellent properties of the 04C nozzle are equal to the old CA model, which means that it can be used for the processing of all commonly used thermoplastics including those with highly abrasive reinforcements. Also, new tip inserts are available for the direct gating of polypropylene (PP) in combination with fast cycle times.


Synventive's new 04C and 06C nozzles for processing PP to engineering grades of plastics, featuring replaceable heaters to give optimum efficiency.

However, multi-cavity applications require more than just user-friendly nozzles; reliability and a high level of control are of equal importance. For this reason Synventive has introduced a new MultiZone temperature controller. This controller completes the range that starts with the Hi-Q® controller, for up to 24 zones. The new MultiZone controller is designed for up to 192 zones and provides molders with simple to operate control, even with high zone numbers.

Because floor space is always at a premium in an injection molding workshop, the MultiZone temperature controller is designed to be amazingly compact without compromising its performance. The controller features a variety of configurations, using a wide selection of control card options, including 3-zone 15 Amp, 2 Zone 20 Amp or 3-zone 30 Amp cards.


New Synventive MultiZone enables temperature control in up to 192 zones.

Depending on the type of cabinet selected, the controllers are supplied with an 8 or 12 inch full-featured color touch screen for maximum efficiency. It displays advanced but intuitive graphics that provide full details of system performance. Furthermore, diagnostics check the mold for heater, thermocouple and wiring faults, and can predict any imminent heater failure. A standard network connection cable enables web-browser, remote monitoring from anywhere in the world.


A winning combination: the benefits of Synventive's new 04C nozzle and Multizone controller already proven in 64 part hot half.

One of first applications utilizing the new 04C nozzle and the MultiZone temperature controller was a 64 port hot half for the production of coffee pads. The 1gm parts, molded in PP, have a total cycle time of only 8 seconds. The nozzles gate directly onto the part leaving a clean mark and a 75 zone MultiZone temperature controller gave optimal control over the mold and nozzles.


A member company of Advent International, Synventive Molding Solutions is one of the world’s larg-est designers, manufacturers and suppliers of hot runner systems and related components to the injection-molding industry.

® Hi-Q is a registered trademark of Synventive Molding Solutions

Photos courtesy of Synventive Molding Solutions.






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