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Micro-Springs Polyurethane
Foam
Manufacturing News Center - Carriage House to feature
BASF's Micro-Springs foam at 2004 Fall Market Show

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HIGH POINT, N.C., USA-- October 12, 2004--Jobwerx News
-- Furniture maker to demonstrate springless support capability in various
pieces.
Carriage House, a furniture manufacturer based in Charlotte, N.C., will
exhibit various pieces in its new product line that feature BASF's Micro-Springs
polyurethane foam at the International Home Furnishings Market: Fall
2004, October 14-20 in High Point, N.C. These pieces can be seen during
the event at the Showplace Building, Space 2629.
Launched earlier this year, BASF's Micro-Springs polyurethane foam could
make metal springs in furniture a thing of the past. The technology
behind the foam enables the construction of a one-piece, drop-in unit
that consists of millions of tiny polymer "springs" that deliver the
same performance in comfort, feel and durability as furniture made with
conventional eight-way, hand-tie large metal spring systems. The difference
is that Micro-Springs foam technology
could cost as much as 35 percent less than current traditional furniture
support components, which are typically installed by hand. In addition,
tests have shown that people find the material more comfortable.
Carriage House will showcase BASF's Micro-Springs polyurethane in seat
cushions and cushion cores for selected furniture pieces, and in the
company's new bed line as a replacement for traditional box springs.
"Using BASF's Micro-Springs foam as an alternative to box springs gives
us the ability to offer platform beds with a sleeker, lower profile
without sacrificing comfort," said Pat Dortch, President of Carriage
House. "The polyurethane system has the feel of a high-end spring unit,
but with improved ride and comfort at half the thickness of a traditional
box spring. We are extremely excited about this application."
In addition to comfort and performance, Dortch said BASF's Micro-Springs
polyurethane foam delivers extra benefits in the design, production
and shipping of Carriage House furniture. "Since the support system
is a foam, we can form it to fit our furniture designs instead of having
existing spring sizes dictate what we can design. Also, many of our
upholstered pieces need to be broken down for shipping. Using a Micro-Springs
foam unit in the seat offers us greater flexibility in how our components
can be shipped," he said.
"More importantly to our customers, Micro-Springs polyurethane foam
achieves a plush, supportive feel in our furniture," Dortch emphasized.
"Attendees at the 2004 Fall Market who visit the Carriage House exhibit
will be able to see for themselves how Micro-Springs polyurethane can
produce comfortable and durable furniture that consumers will want to
purchase, and at significant cost savings compared to conventional metal
spring systems," said Todd Green, Market Development Manager for BASF's
Polyurethane Flexible Foams unit in North America.
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