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2006-11-02 News Release

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Plastics bad rap

Plastics used to have a bad image as cheap, inferior materials, but innovative polymers are changing all that today with their increased efficiency and functionality.

 

What's more, they are breathing new life into ordinary products thanks to remarkable visual properties. As a leader in polyurethane and polycarbonate technology, Bayer MaterialScience was among the first to identify consumer demand for more aesthetic design. In keeping with its VisionWorks** concept, the company is pursuing innovative solutions for its customers in the entertainment field.

Find Information and Suppliers of polycarbonates.

At the Bayer’s Perspective on Innovation event, the Bayer MaterialScience workshop devoted to Infotainment will focus on polymer applications in entertainment electronics. Apart from key issues such as safety and storage capacity, it will above all address the idea that new products on the market must have the "right look".

Bayblend® from Bayer MaterialScience - PC/ABS polyurethane resin blends for flat panel  screen televisions

Plastics from Bayer MaterialScience are used not only inside flat panel screen TVs but also for the cabinets. Bayblend* FR, for example, ensures a long-lasting, attractive appearance combined with integrated, environmentally friendly flame retardance.. Click Go forHigh resolution image. photo: Bayer MaterialScience AG

More and more flat-screen TVs are moving into our living rooms as even the large screens take up little space or can be mounted on the wall. -> ->

Diffuser sheets for LCD flat-screens
For example, an improved grade of Makrolon*, Bayer MaterialScience's successful polycarbonate product, is being used to manufacture diffuser sheets for large LCD flat-screens. Installed in the backlight unit, which illuminates the image-generating LC display, the Makrolon sheet transforms light from the fluorescent tubes or LEDs into uniform illumination across the entire surface of the screen. The results are well worth seeing, because animated images with optimum illumination make watching TV more enjoyable. Compared to competitor products, the innovative polycarbonate grade offers a number of advantages: optimized mechanical and thermal properties lend it significantly greater heat resistance and dimensional stability, which ensures uniform illumination of the TV image over a long period of time; its exemplary flame-retardance also guarantees a high level of safety. The trend toward home entertainment centers promises very good market opportunities for LCD flat screen televisions. Global sales of these large sets are expected to hit the 30 million mark in 2006. Bayer MaterialScience will be handling production of the high-tech diffuser sheets.

Custom TV cabinets with superior flame retardance
High-end plastics from Bayer MaterialScience help to customize more attractive and durable TV cabinets: while Sony and Philips, for example, prefer advanced grades from the Bayblend FR product family (PC/ABS blends), the Italian company SIM 2 Multimedia uses Baydur* 66 FR polyurethane integral skin foam for its rear-projection monitors. Bayer MaterialScience has worked to improve its products in terms of flame retardance and material properties. Bayblend FR, for instance, boasts environmentally compatible flame retardants based on phosphate and nanoparticles in the plastic matrix that extend product service life. Moreover, the materials support a wide range of potential applications. Even complex shapes can be produced rapidly and economically with millimeter accuracy. In other words, viewers can enjoy not only improved picture quality, but also elegant, futuristic and flame retardant cabinet designs thanks to polyurethane, polycarbonate and other engineering thermoplastics.

Makrolon - The VW Beetle of data storage technology
The history of data carriers reads like a high-speed technology chase: from the first floppy disk introduced in the early seventies, to the development of the CD ten years later, to the advent of DVDs and today's "memory giants." Be it the CD-R, CD-RW, DVD, HD-DVD or Blu-ray disc, Bayer MaterialScience played a major part in all phases of this success story with its flagship polycarbonate brand Makrolon. Annual global production will rise to 58 billion discs by the end of 2006, or 1,800 new data carriers every second.

Dizzying storage capacity in prospect
The rising demand for storage capacity, fast data transfer rates and low-cost recordable media constantly poses new challenges for material developers. The start-up company InPhase Technology Inc., and its partner Bayer MaterialScience, have now taken the first step into a new dimension with innovative holographic data storage. The data is no longer recorded in two dimensions, but rather right into the core of the medium: poised for market launch by the end of 2006 under the name Tapestry™, the new data carrier with its 300 gigabyte capacity "swallows" more than 60 conventional DVDs and offers an archival life of 50 years. What makes it all possible is a polymer matrix from Bayer MaterialScience that is just 1.5 millimeters "thick". Embedded in it is a photo-active substance that undergoes a chemical transformation when exposed to the laser beam of the data recorder, and then stores information absolutely securely. Bayer MaterialScience and InPhase are also planning much more powerful data carriers with a capacity of 1.6 terabytes (1,600 gigabytes). Government agencies, for example, could use capacities of this magnitude to get their overflowing archives under control.

A glimpse of the not-all-too-distant future
However, holography offers other fascinating possibilities beyond the field of data storage. In the "zaZen" concept car, developed by Rinspeed and Bayer MaterialScience, and designed by the Swiss automotive visionary Frank M. Rinderknecht in cooperation with Bayer MaterialScience, this technology is used to turn the transparent rear window into a luminous holographic surface. Holography is also paving the way for future applications in other sectors as well. For example, innovative holograms or "holographic shadow pictures" could be integrated in identity cards, documents and banknotes to prevent forgery; and holographic mirrors could enable more powerful projection systems. Bayer MaterialScience is actively researching all of these applications today, in order to have innovative raw material solutions on hand the very moment the market begins to demand them.

** VisionWorks - Linking Material and Science

Science: The knowledge on which our work is based. Our intuitive feeling for research with perspective has developed over several decades. Together with a global network of interdisciplinary thinking, it provides the driving force for leading-edge, innovative and sustainable solutions. Visions that work.

Material: The materials we develop. For new products and new markets. With our expertise as innovator in polymer materials, we know how to turn innovations into real-world applications for our customers. Focused on function. Material for visions.

* Makrolon and Baydur family of products are registered trademarks of Bayer.

Find information about Bayer MaterialScience AG.

Read a recent press release about - Innovative soft touch polyurethane coatings constitute a huge advance over earlier generations of polymers, and a considerable boost to the image of plastics.


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