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Thermoplastic Technologies for Plastic Medical
Products
Manufacturing News Center
Seattle, WA (USA)-- May 16, 2004-- New compounds increasingly have
the medical market in mind when it comes to design engineering.
While many medical products are still produced in off-the-shelf plastics,
new thermoplastic technologies target medical applications specifically.
Combined with a variety of specialty modifiers, they address the issues
of biocompatibility, chemical resistance, sterilization compatibility,
and processability. They can also reduce the hazards associated with
electrostatic buildup, add lubricity, improve ergonomics, provide gripping
surfaces, absorb X- rays, and boost stiffness/flexibility/tearability.
But where medical products are concerned, the whole field of additives
comes under scrutiny. Thermoplastic formulas often start with ingredients
that are considered safe for food contact as detailed in Title 21 of
the Code of Federal Regulations (21 CFR) promulgated by the U.S. Food
and Drug Administration (FDA). But where bodily contact is involved,
the health-care industry tends to use materials that comply with either
USP Class VI or ISO 10993-1 test criteria assuming this reduces the
biological and legal risks.
Advances in technology have established some important medical uses.
Electrically conductive modifiers added to thermoplastics permanently
protect against static accumulation and electrostatic discharge (ESD).
Conductive thermoplastics continuously dissipate static rather than
let it accumulate and discharge rapidly. ESD can damage sensitive electronic
components and initiate explosions in flammable environments. Accumulated
static charges can also halt mechanical processes by clogging the flow
of materials. Conductive thermoplastics come in a wide variety of colors
and, in some cases, retain transoarency.
A highly conductive resin, dubbed Electriplast,
from Integral Technologies Inc., could also improve the efficiency
of LED lighting, in-floor radiant heating, defibrillators and pacemakers.
New pharmaceutical delivery systems, such as inhalation devices, currently
incorporate conductive thermoplastics to facilitate accurate drug dosages
for powders/mists. Conductive compounds stabilize the static effect
so each use of the device has a stable environment in which to operate.
Without conductive plastics, dosages would be inaccurate from either
too little medicine (microparticles attracted to the walls) or too much
medicine (medication builds up over time and suddenly releases).
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