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Air Products Introduces Icefly® Machining Technology


Manufacturing News Center

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Increases Productivity, Reduces Costs While Turning Hard-to-Machine Metals

LEHIGH VALLEY, Pa. -- May 13 --Air Products has introduced its new ICEFLY machining technology, an unconventional solution to metals cutting. The patented offering is designed for hard-to-machine materials like titanium, hardened steels, and ferrous powdered metals, allowing for precision cutting at rates of up to 200 percent faster.

The technology uses a small amount of liquid nitrogen, aimed directly at the cutting tool, to rapidly remove heat and strengthen the cutting insert. The nitrogen gas vaporizes, leaving no coolant residue on parts or equipment. The dimensional accuracy and surface finish are also maintained and in many cases can be improved. In addition, significant improvement in surface hardness and compressive residual stress have been demonstrated for hardened steels.

"The ICEFLY technology is a significant advancement over other cooling or dry machining solutions," said Dr. Ranajit Ghosh, Lead Researcher for the technology, "Air Products has leveraged its expertise in cryogenics and metals treating to develop this exciting new technology for hard-to-machine applications."


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