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2007-10-11 Manufacturing News
Sidel Presents Improved
EIT Tool System at Packaging Expo
Designed for and by packaging professionals view the new enhancements
of the Efficiency Improvement Tool from Sidel on display at PACK EXPO
Las Vegas.
Through a browser, the Efficiency Improvement Tool (EIT* ) user is able
to gain actionable insight into plant floor processes and performance.
Like Sidel's prior versions, the new system offers reliability, relevancy,
standardization and insight into production. Enhancements in EIT 5.0 ensure
optimal usability, interoperability, flexibility, scalability and visibility.
Please visit the Sidel booth #S-5474 at the packaging exhibition PackExpo
Las Vegas, October 15-17, 2007, and view first hand the new and improved
EIT 5.0 system at the Cermex booth # S-5666.
Developed in 1996, EIT has evolved into a production efficiency-enabler
available to customers everywhere operating Sidel and other packaging
equipment. Designed for and by packaging professionals, the EIT system
gathers 24/7 production data and provides a wide array of metrics to help
users analyze production issues, better fine-tune the line, reduce unplanned
downtime, improve working methods and enhance maintenance to ultimately
increase the plant's output. See photo below at right.
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Users of Sidel's EIT* 5.0
Efficiency Improvement Tool with New Enhancecments. Click
Here for High resolution image. photo: Sidel |
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More than data – actionable intelligence
The EIT system incorporates various MES (Manufacturing Execution System)
functions and comprises multiple modules addressing different concerns:
efficiency increase, quality control, waste reduction and benchmark analysis.
Tracking production events, detailing unplanned downtime, and enabling
a wide range of operational KPIs, the power of the system is in its native
intelligence and analysis methodology based on packaging line design principles.
This intelligence differentiates Sidel’s EIT from other tools. “We
know first-hand that ordinary data comparisons are insufficient to pinpoint
production issues. The actionable intelligence provided by EIT helps put
the plant’s output on the fast track and enables real-time decision
making,” says Danielle Gagnon, EIT Product Manager.
Once high-priority issues and inefficient sources are identified, EIT
measures packaging machine downtime impact, even to the fault level, on
the line’s efficiency loss. The results enable plant personnel to
target quick wins, implement curative actions, and develop proactive measures.
What usually requires time and skilled analysis by productivity engineers
is now available to plant personnel in real time and in a very visual,
intuitive format.
EIT 5.0 enhancements: interoperability & flexibility
With its .NET architecture, EIT 5.0 offers increased flexibility for customizing
reports, integrating end-users specifications and interfacing with ERPs
and legacy systems.
EIT 5.0 integration is now available according to the PACK-ML / OMAC recommendations.
This substantially reduces installation costs when implemented on equipment
already in compliance with these guidelines. Reports have been enhanced
with a new look in EIT 5.0. A screen filter, based on various parameters
and calculations criteria, has been added to optimize ad-hoc reports.
By year end, reporting will offer a role-based feature to further tailor
the application to the user’s needs.
New modules
EIT 5.0 offers additional functionality to enable report standardization
in an environment where old and new technology co-exist without requiring
complete line upgrades. EIT Data Box is a low-cost automated data acquisition
solution for packaging machines without PLCs (Programmable Logic Controllers)
or otherwise unsuited for connection into a communication network. The
EIT Audit Kit is another solution for old technology lines. This module
offers a temporary solution whereby data acquisition is done manually
and entered via PDA or computer.
The EIT Display System is a new module used to display selected information
to a giant electronic panel, offering high visibility throughout the plant.
The line’s layout and machines’ status are displayed very
intuitively through a system of color-coding. Wherever an employee is
in the plant, everyone can easily interpret current line status and performance
vis-à-vis efficiency targets.
The EIT Re-View Module is an outstanding add-on. By installing a Network
Camera which points at particular packaging line equipment, one will benefit
from getting a 24/7 event capture and visualization of a machine stop
and the surrounding circumstances via a Web browser. A very useful means
to improve downtime analysis, perform troubleshooting and implement proactive
measures.
EIT is implemented in more than 150 plants worldwide, including: Food
& Beverage, Dairy, Converter, Household & Personal Care, and Pharmaceutical.
* EIT (Efficiency Improvement Tool) is a registered trademark of Sidel,
Le Havre Cedex, France, a division of Tetra Lava, and is one of the world’s
largest suppliers of packaging equipment and expertise for beverages and
liquid products.
Read a recent press release about - Equinox, the first automatic plastics
blow molding regulation system
from Sidel, monitors and corrects beverage bottle packaging quality during
production.
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