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Global Manufacturers Benchmark Study

News Center - Research study shows that companies that optimize their existing and new investments are more profitable than their peers


Industrial & Manufacturing Free publications about industrial & manufacturing technology.

March 2, 2005 - Jobwerx News - This new study provides key insights and best practices that can enable manufacturers to achieve optimal performance as they enter new markets, build new factories, add new suppliers, and launch new products.

Continuous global optimization should be the goal to building competitive advantage and reap the rewards of higher growth, profitability, and improved shareholder value.

Deloitte Research's latest report in its Global Benchmark Study series shows that most companies are struggling to get full value out of their global investments. Based on in-depth analysis of nearly 800 companies worldwide across multiple industries - aerospace and defense, automotive, industrial and consumer products, life sciences, process, paper, chemicals, high technology and telecommunications equipment - Deloitte Research found that most global manufacturers focus on fixing individual pieces of their global networks rather than taking a more holistic approach. By contrast, those few companies that have continually optimized their existing and new investments within the global supply chain structure are as much as 70 percent more profitable than their peers.

Building a Platform for Continuous Optimization
To unlock the value of their global investments, leading manufacturers are building a platform for what Deloitte calls "continuous optimization," including both competitive and compliance drivers.

Competitive drivers.
Global manufacturers are undertaking major initiatives in marketing, sales, customer service, sourcing, manufacturing, logistics and product development all key targets for optimization efforts.

  • Among North American manufacturers, more than 50 percent plan to enter or expand their sourcing and sales operations in China, and more than 40 percent plan to expand their sales efforts in Central and Eastern Europe.
  • Among Western European manufacturers, more than 50 percent plan to enter or expand sales in Central and Eastern Europe, and more than 40 percent will increase sourcing and sales activities in China over the next three years.
  • Innovation new product introductions will increase dramatically to reach 35 percent of total sales in 2007, up 66 percent from 1998. Compliance drivers. Often overlooked, these drivers, including external factors such as regulatory issues, tax issues and intellectual property protection, are vital considerations when designing a global value chain. These drivers can have a significant impact on the efficiency and effectiveness of the value chain. In one example, a company outsourced its global manufacturing operations to reduce cost but ended up with a higher cost structure because of the impact of regulations and duties on the total landed cost in key markets. With a holistic view, taking tax into consideration when optimizing a global supply chain, the bottom-line profit improvement is nearly 100 percent higher than if tax considerations are excluded.

Three key enablers to achieving and maintaining comprehensive, global network optimization include:

  • Visibility: Access to critical information regarding product, customer service and manufacturing costs, customer and product profitability, and other vital signs. Fewer than 12 percent of companies researched were highly satisfied with the visibility into critical measures of performance, such as product profitability (9 percent), manufacturing cost (12 percent), distribution and logistics cost (6 percent), and customer profitability (4 percent) all key metrics in optimizing the global network;
  • Technology: An integrated and flexible technology infrastructure allows companies to gain visibility and dynamically support changes in the network structure; and,
  • Top Management Support: Because successful optimization involves not only operational units, such as manufacturing, sales, and product development, but also tax, human resources, and legal departments across multiple countries, it is crucial that the CEO and the top executive team take the lead. Not surprisingly, the vast majority of those manufacturers that are successfully optimizing their networks in a holistic fashion have one executive in charge of the overall supply chain. Optimization of the global network can no longer be done every few years. Rather, continuous global optimization should be the goal to building competitive advantage and reap the rewards of higher growth, profitability, and improved shareholder value.
Thanks to Sopheon and Peter Koudal, Director of Deloitte Research for content. See other reports related to the Global Benchmark Study at Deloitte Research.

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Continuous Optimization, Global Manufacturers, Benchmark Study, global optimization,competitive advantage,launch new products,build new factories,global investments,industries,aerospace & defense, automotive, industrial & consumer products, life sciences, process, paper, chemicals, high technology & telecommunications equipment,competitive drivers, compliance drivers, North American manufacturers, Western European manufacturers, sales operations, manufacturing costs, Technology


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