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INSIGHT: Development of Uniprene XL compounds was described in a paper delivered at Antec 2004 by Teknor Apex scientists.

Conventional TPVs, including standard Uniprene grades developed and sold by Teknor Apex, typically consist of EPDM rubber domains dispersed in a polypropylene (PP) matrix, with cross linking of the EPDM providing more rubber-like properties than are available with thermoplastic elastomer blends not subjected to cross linking. In developing Uniprene XL compounds, Teknor Apex replaced EPDM with a modified hydrogenated styrene block copolymer (HSBC).

One of the scientists provided insight into the process; "As with conventional TPVs, the ‘soft segment’ of Uniprene XL compounds takes the form of spherical, micro-sized [0.5- to 2.0-micron] domains of cross linked rubber,” “Within the soft-segment domains of cross linked HSBC, however, are nano-sized domains consisting of polystyrene hard segments that also act as cross links [see illustration]. It is this dual-network morphology that provides the long-term compression set consistency and solvent resistance that distinguish Uniprene XL TPVs.”

Other high-performance TPVs on the market are based on nylon/polyacrylate, nylon/silicone, and copolyester elastomer formulations. While prices for these engineering TPVs range up to (USD) $10.00 a pound, Teknor Apex expects to offer Uniprene XL compounds at selling prices which are substantially lower.



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Teknor Apex Company is an international custom compounder of plastics and rubber materials covering the entire spectrum of polymers including polyethylene, polypropylene, polystryene, ABS, engineering thermoplastics, PVC and TPEs as well as colorants for the plastics industry worldwide. (www.teknorapex.com) (info@teknorapex.com) (info@teknorcolor.com)


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information on innovative chemistry, Uniprene XL compounds, conventional TPVs, rubber-like properties, copolymers, hydrogenated styrene block copolymer, solvent resistance, copolyester elastomer formulations




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