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2007-08-17 Manufacturing News Source

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Polymers development yields high tenacity multifilament yarn

Diolen, a JV of Ticona Engineering Polymers and Kureha Corporation, offers first high tenacity multifilament yarn using Fortron PPS.

 

High-performance fiber application for Fortron polyphenylene sulfide - Diolen Industrial Fibers is offering the first high-tenacity multifilament made with Fortron* polyphenylene sulfide (PPS), which is produced by Fortron Industries LLC, a joint venture of Ticona Engineering Polymers and Kureha Corporation. This high-performance yarn, called Diofort**, is inherently flame-retardant, has high durability, toughness and chemical resistance, and withstands extremely hot environments that can stress conventional multifilaments to their performance limits.

Diofort multifilament is used to reinforce hydraulic oil hoses in power steering systems where it helps to reduce vibration and noise. It also can be applied in other vehicle systems, such as fuel lines and charge-air coolers, to provide resistance to high pressure and temperature while allowing for hose flexibility. Other possible applications range from industrial filter systems for flue gases and aggressive liquids to composites for aerospace systems.

Diolen makes Diofort yarn in a multi-stage process. After plasticizing and extruding Fortron PPS in a multifilament extruder at the desired diameter, individual filaments undergo controlled stretching in a well-defined temperature range. This yields a high-tenacity multifilament yarn having excellent mechanical properties for use as reinforcement or in fabrics, nonwovens or other textiles. The yarns can be combined with glass, carbon and other fiber polymers to yield blended fabrics.

Fortron PPS gives the Diofort yarns and their fabrics excellent chemical resistance to withstand aggressive media, low water absorption, high strength to 190°C (about 375°F) and flame retardancy.

Diolen Industrial Fibers is a leading European polyester company with an international reputation for developing and manufacturing Diolen** PET yarns and Diofort PPS yarns, both of high-tenacity, and high-quality chips of various polymers. Diolen yarns are used to build and strengthen a wide variety of industrial applications where safety and reliability are key factors, including tires, seat belts, tarpaulins, billboards, roofing constructions, hoses and mooring ropes.

Diolen customers worldwide are served from two production plants, in Germany (Obernburg) and the Netherlands (Emmen). In addition to these plants, Diolen has its own research institute in Emmen and sales offices in Arnhem, the Netherlands and Scottsboro, AL, USA. The company’s headquarters is located in Arnhem. Diolen Industrial Fibers employs some 1.000 specialists worldwide.

Announced last year at this time, The Fortron Industries LLC PPS resin manufacturing & compound sales plant located in Wilmington, North Carolina USA, is on schedule and is to be completed in the third quarter of 2007. The $65 million expansion of the resin manufacturing plant will double the plant's Fortron* PPS (polyphenylene sulfide) capacity to 15,000 metric tons per year.

Ticona, the engineering polymers business of Celanese Corporation, produces and markets a broad range of high performance products.

* Fortron is a registered trademark of Fortron Industries LLC.
** Diolen and Diofort areregistered trademarks of Diolen Industrial Fibers.

Read a recent press release about - Rohm and Haas invests in the construction of a new polymers plant for emulsions production in the Moscow region of Russia.

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