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Re-engineered and retrofitted application

Manufacturing News Center - Wastewater injection control and monitoring system gets new life with the DL205 family of PLCs

News Article-November11, 2004-Jobwerx News-PrimmTech Corporation, along with New System Technology, both of Houston, TX, re-engineered and retrofitted a wastewater injection control and monitoring system using the DL205 family of PLCs. The DL205 system performs 15-minute averaging and daily min/max data logging using the F2-CP128 coprocessor.

The averaging and min/max calculations are performed in the DL260 in stage-based ladder with the 7-day data log being implemented in the F2-CP128. The DL260 also performs parallel PID control of system flow using proportional valves and a variable-speed motor drive pump. PID state management is performed in stage ladder. The DL260 plant control and monitoring ladder is written almost completely in stage logic to significantly reduce code complexity and length and improve program interpretation and maintenance. The DL260 performs complex tank volume calculations in ladder as well as all analog floating point engineering unit conversions and alarm limit checks.

An SMTP alarm messaging system uses the DL260, AutomationDirect OPC server, and custom OPC/SMTP client for 24-hour alarm annunciation to cell phones or pagers. 15-minute and hourly data is retrieved and logged by a custom OPC/Database client that also produces daily, monthly and quarterly reports.


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